Ceramic electrical connector

User: I need an electrical connector that can work stably in extreme environments. What products can meet this requirement?
Answer: Ceramic electrical connectors are designed for harsh environments such as high temperature, high pressure, and strong corrosion, ensuring absolute reliability of signal transmission.
User: Traditional connectors are prone to failure at high temperatures. How can we solve this problem?
Answer: Ceramic materials can withstand high temperatures above 1000 ° C and have excellent insulation performance, completely avoiding thermal aging or breakdown problems.
User: Connectors need to balance precision instruments and industrial scenarios. Can they be flexibly adapted?
Answer: We provide full size customization services, covering everything from micro electronic devices to heavy machinery, and supporting special requirements such as high frequency and high voltage.

Ceramic electrical connectors use high-purity aluminum oxide (Al ₂ O3) or aluminum nitride (AlN) ceramics as insulators, combined with metal alloy shells, designed specifically for circuit connections in extreme environments. Its core value lies in solving the problem of connection failure in high temperature, high humidity, strong vibration or corrosive scenarios, and it is widely used in fields such as aerospace, new energy vehicles, medical equipment, energy exploration, etc.

Core strengths

1. Extreme environmental tolerance
   -High temperature resistance: The working temperature range is -60 ° C to+800 ° C (up to 1200 ° C in the short term), with no risk of melting or deformation.
   -Corrosion resistance: Ceramic surfaces have strong inertness and are resistant to acid, alkali, and salt spray erosion, making them suitable for chemical or marine environments.
   -High insulation: dielectric strength ≥ 20 kV/mm, avoiding arc breakdown and ensuring the safety of high-voltage applications.
2. Long term stability
   -Low coefficient of thermal expansion, excellent compatibility with metal contacts, reducing poor contact caused by cold and hot cycles.
   -High mechanical strength (compressive strength>2000 MPa) and seismic performance in the frequency range of 10-2000 Hz.
3. Signal fidelity
   -Stable dielectric constant, supports high-frequency transmission (up to 40 GHz), suitable for RF microwave communication.

Product application scenarios
-New energy vehicles: Battery Management System (BMS) high-voltage connection to avoid the risk of thermal runaway.
-Aerospace: Engine sensor connections, onboard electronic equipment, capable of withstanding extreme temperature differences at high altitudes.
-Medical equipment: MRI equipment, internal connections of surgical instruments, compatible with disinfection environment.
-Industrial energy: photovoltaic inverters, nuclear power monitoring instruments, long-term resistance to humidity, heat, and radiation.

Specifications and Customization Services
We provide modular design and full process customization to meet diverse needs:
-Size range: covering the entire range from micro (pin spacing 0.5mm) to large (shell diameter 50mm).
-Electrical parameters: voltage 0-50 kV, current 0-200 A, contact resistance<5 m Ω.
-Interface type: Supports multiple connection methods such as thread, bayonet, push-pull, etc.

Customer Application Case (Anonymous)
-Case 1: A satellite manufacturer uses our miniature ceramic connectors for attitude control systems and has been operating in orbit for 3 years without any malfunctions.
-Case 2: Domestic new energy vehicle companies integrate their products into fast charging interface modules, achieving a contact resistance change rate of less than 2% after 100000 insertions and removals.
-Case 3: Oilfield drilling equipment manufacturers use high-pressure ceramic connectors to continuously and stably transmit data underground at a depth of 5000 meters and 150 ° C.

No matter what extreme environments or technological challenges you face, ceramic electrical connectors can provide you with solid and efficient connection guarantees. We look forward to discussing your needs in depth and customizing the most suitable solution for you. If you need detailed specifications, sample testing, or procurement consultation, please contact us immediately and let us create a reliable connection for you!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.