Zirconia ceramic magnetic head

Q: Are you looking for a magnetic head material that is highly wear-resistant, corrosion-resistant, and has a long service life to reduce equipment downtime and maintenance costs?
Answer: Zirconia ceramic magnetic head is your ideal choice! It can effectively solve the problems of traditional metal magnetic heads being prone to wear, corrosion, and short lifespan. It performs excellently in high-speed, high load, humid, or corrosive environments, significantly improving equipment stability and production efficiency.

Zirconia ceramic magnetic heads are made of high-purity zirconia (ZrO ₂) material through advanced ceramic sintering and precision machining processes. It has excellent hardness, wear resistance, corrosion resistance, and low friction coefficient, and is widely used in fields such as magnetic tape drives, data storage devices, industrial sensors, precision guidance systems, etc. It is a reliable component for high demand industrial environments.

Product advantages
-Excellent wear resistance: With a hardness of HRA 88 or higher, the wear rate is much lower than that of metal or plastic magnetic heads, and the service life is extended by 3-5 times.
-Strong corrosion resistance: acid and alkali resistant, antioxidant, suitable for humid and chemical environments, avoiding performance degradation caused by corrosion.
-High stability: Low thermal expansion coefficient, maintains dimensional stability under temperature changes, ensuring read and write accuracy.
-Insulation and demagnetization: non-magnetic material, avoiding magnetic interference, suitable for high-sensitivity equipment.
-High surface smoothness: After precision polishing, the surface roughness can reach Ra0.02 μ m, reducing friction and signal loss.

Product application areas
-Data storage devices: magnetic tape drives, disk drives, read-write heads.
-Industrial automation: sensor heads, position detection heads, encoder components.
-Precision instruments: guiding magnetic heads for medical equipment and laboratory instruments.
-Special environment: corrosion-resistant magnetic head components in ships, chemicals, and outdoor equipment.

Customization service for specifications and dimensions
We support comprehensive customization to meet the precise needs of different customers:
-Flexible size: customizable length (1-50mm), width (0.5-20mm), thickness (0.3-10mm), and various irregular structures.
-Precision control: The dimensional tolerance can reach ± 0.01mm, and the hole and groove positions are precision machined.
-Surface treatment: Provide enhancement solutions such as polishing and coating (such as diamond-like coating).
-Batch supply: supports small-scale trial production to large-scale production, with a short delivery cycle.

Customer Application Case (Anonymous)
-Case 1: A large data backup equipment manufacturer that originally used metal magnetic heads suffered severe wear and tear in high temperature and high humidity environments. After switching to our zirconia ceramic magnetic head, the equipment lifespan has been extended from 6 months to over 2 years, and the annual maintenance cost has been reduced by 40%.
-Case 2: A certain industrial sensor enterprise experiences frequent corrosion of magnetic heads in strong acid environments. After customizing corrosion-resistant zirconia ceramic magnetic heads, the product failure rate decreased by 70% and customer satisfaction significantly improved.
-Case 3: A precision instrument company requires high-precision magnetic heads with extremely small dimensions (2mm × 1mm). We use microfabrication technology to achieve bulk supply and help customers successfully upgrade their product lines.

Zirconia ceramic magnetic heads combine material science and precision technology to provide durable and stable core components for industrial equipment. Whether you are facing wear, corrosion, or precision challenges, we can tailor solutions for you.
If you need to customize or purchase zirconia ceramic magnetic heads, please feel free to contact us at any time to provide your specific needs. We will provide you with sample testing and technical solutions!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.