Zirconia ceramic guide wheel

What can zirconia ceramic guide wheels solve for users?
Q: Do you face the following challenges in high-speed, high-precision transmission or guidance scenarios?
-Are metal guide wheels prone to wear and frequent replacement, leading to increased downtime and higher costs?
-Does the performance of traditional materials decrease in high temperature and corrosive environments, affecting production stability?
-Does the operation of the guide wheel generate dust or debris, polluting the product and the environment?
-Do you need lightweight, low inertia guide wheels to improve equipment response speed and energy efficiency?
Answer: Zirconia ceramic guide wheels are designed to solve these problems!
It significantly extends its service life and reduces maintenance frequency through excellent wear resistance, corrosion resistance, and high rigidity; Its self-lubricating characteristics and insulation performance can adapt to harsh working conditions, improve system accuracy and reliability, and help users achieve cost reduction, efficiency improvement, and quality upgrading.

1. Product Overview
   Zirconia ceramic guide wheels are made of high-purity zirconia (ZrO ₂) material, which is precision sintered, ground, and polished to achieve excellent mechanical properties and chemical stability. Suitable for industries such as textile, printing, electronics, laser cutting, precision transmission, etc., as key components such as guide wheels, tension wheels, bearing rollers, etc.

1. Product advantages
   -Ultra high wear resistance: With a hardness of HRA 85 or higher, the wear rate is only 1/10 of that of metal guide wheels, greatly extending their service life.
   -Corrosion and high temperature resistance: It can withstand acid and alkali environments and high temperatures below 800 ℃ for a long time without corrosion or deformation.
   -Lightweight and low inertia: with a density lower than steel, reducing rotational inertia and improving equipment dynamic response and energy efficiency.
   -Insulation and demagnetization: suitable for electronic, medical and other occasions where electromagnetic interference needs to be avoided.
   -Self lubrication: With a low coefficient of friction, it can reduce the need for lubrication and lower the risk of pollution.
   -High precision stability: roundness error ≤ 0.001mm, ensuring smooth transmission and product consistency.

1. Application Fields
   -Textile Machinery: Replace nylon/metal guide wheels, reduce fiber wear, and improve yarn quality.
   -Laser cutting equipment: As a guide wheel, it is resistant to high temperatures and laser sputtering, ensuring cutting accuracy.
   -Electronic semiconductor: used for wafer transmission and cable guidance to avoid metal contamination and electrostatic damage.
   -Printing and packaging: As a tension control wheel, it is resistant to ink corrosion and maintains long-term stable operation.
   -New energy batteries: provide clean and dust-free guidance support in electrode coating and slitting equipment.

1. Specifications and Customization Services
   We support comprehensive customized production to meet diverse needs:
   -Size range: diameter 5mm~300mm, width 2mm~100mm, supports non-standard design.
   -Structural form: It can provide various structures such as shaft, flange, V-groove, U-shaped groove, etc.
   -Accuracy level: ordinary level (± 0.01mm), precision level (± 0.005mm), ultra-high precision level (± 0.002mm).
   -Surface treatment: polishing, sanding, coating, etc., suitable for different friction coefficient requirements.
   -Material upgrade: optional toughened zirconia, composite ceramics, etc., further enhancing impact resistance.、

1. Customer application cases (anonymous)
   -A high-end textile enterprise: After replacing the original stainless steel guide wheel, the replacement cycle of the guide wheel has been extended from 3 months to over 2 years, reducing annual maintenance costs by 40% and yarn breakage rate by 60%.
   -Domestic laser equipment manufacturers: In the application of high-temperature cutting head guide wheels, zirconia ceramic guide wheels run continuously for 8000 hours without wear, and the equipment positioning accuracy remains within ± 0.01mm.
   -New energy battery production line: used for electrode drying kiln guidance system, can withstand high temperature of 200 ℃ and solvent environment, achieve zero pollution production, and increase product yield by 5%.

Zirconia ceramic guide wheels are not only an upgrade of components, but also an innovation in production efficiency and quality. No matter if you face challenges such as wear, corrosion, precision, or cleanliness, we can tailor solutions for you.
Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.