100mm zirconia ceramic insulation block

100mm zirconia ceramic insulation block: an ideal insulation solution for high-temperature industries

This is how we address your core needs
Q: How to ensure efficient operation of equipment and reduce energy consumption in high temperature environments?
Answer: The 100mm zirconia ceramic insulation block significantly reduces heat loss and improves energy utilization efficiency due to its excellent low thermal conductivity.
Q: How to avoid the aging or failure of insulation materials in the face of temperature fluctuations or long-term high temperatures?
Answer: Zirconia ceramics have excellent thermal stability and thermal shock resistance, and can maintain structural integrity at high temperatures of 1600 ℃, with a lifespan far exceeding that of ordinary materials.
Q: How to quickly match equipment size when customized insulation solutions are needed?
Answer: We provide flexible multi specification customization services, support non-standard design, and ensure that the insulation block fits perfectly with your equipment.
Q: How to ensure the durability of insulation materials in corrosive industrial environments?
Answer: Zirconia ceramics have strong chemical inertness, are resistant to acid and alkali corrosion, and are suitable for harsh environments such as metallurgy and chemical engineering.

100mm zirconia ceramic insulation block is a high-performance ceramic insulation component made by sintering high-purity zirconia (ZrO ₂) through advanced technology. Its standard thickness is 100mm, which combines excellent thermal insulation performance, mechanical strength, and long-term stability, making it an ideal insulation choice for high-temperature industrial equipment.

Product advantages: Why choose zirconia ceramics?
-Extremely low thermal conductivity: In high temperature environments, the thermal conductivity is only one-third of that of ordinary ceramic fibers, and the insulation effect is significant.
-Ultra high temperature resistance: Long term use temperature can reach 1600 ℃, short-term tolerance limit can reach 2200 ℃.
-Excellent thermal shock stability: able to withstand rapid temperature changes without cracking, suitable for intermittent production conditions.
-High hardness and wear resistance: Mohs hardness ≥ 8.5, resistant to particle erosion and mechanical wear.
-Strong chemical inertness: It has excellent resistance to most acids, bases, and molten metals.
-Low heat capacity: Fast response to temperature rise and fall, which helps improve equipment temperature control efficiency.

Application area: Solving high-temperature insulation problems in various industries

1. Metallurgical industry
   Used for backing insulation of steel ladles, melting furnaces, and induction heating equipment, effectively reducing shell temperature and improving working environment.
2. Ceramic sintering
   As a lining or pad for kilns, it reduces heat loss, improves temperature uniformity, and enhances product sintering quality.
3. Glass manufacturing
   Applied to key parts of glass melting furnaces, reducing heat loss and extending furnace life.
4. Chemical equipment
   Used for insulation of high-temperature reactors, cracking furnaces and other equipment to ensure stable process temperature.
5. Aerospace
   As a thermal insulation component for engine testing benches and high-temperature experimental devices.
6. In the field of new energy
   Applied to new generation energy systems such as solid oxide fuel cells (SOFCs) and high-temperature electrolyzers.

Specifications and Customization: Meeting Diverse Needs
In addition to standard 100mm thickness products, we offer comprehensive customization services:
-Flexible size: Supports customized thickness of 50-500mm, with a maximum single piece size of up to 600 × 600mm
-Diverse shapes: capable of processing flat plates, arc plates, irregular parts, and composite structures
-Density optional: Available in different density levels of 3.5-5.8g/cm ³, balancing insulation and strength requirements
-Surface treatment: Polishing, coating, or special surface treatment can be provided as needed
-Installation support: Provide specialized installation fixtures, adhesives, and other supporting solutions

Customer Application Cases
Case 1: Special alloy production enterprise
The customer originally used traditional alumina insulation bricks, and the temperature of the furnace shell was as high as 180 ℃, making the workshop environment harsh. After replacing our 100mm zirconia ceramic insulation block, the shell temperature dropped below 85 ℃ and energy consumption decreased by 23%. The insulation block has been continuously used for 18 months without any replacement records.
Case 2: High end experimental equipment manufacturer
The customer is developing a new high-temperature material testing equipment that requires insulation components that can withstand a cyclic temperature of 1650 ℃ and have precise dimensions. We provide customized arc-shaped zirconia insulation blocks with tolerances controlled within ± 0.2mm, successfully meeting their precision assembly requirements. The equipment has been running stably for over 2 years.
Case 3 Large scale Glass Kiln Renovation Project
During the kiln overhaul, we designed and provided a combination zirconia insulation module, which increased installation efficiency by 40%, improved temperature uniformity by 15% after kiln start-up, and significantly reduced product defect rates.

The 100mm zirconia ceramic insulation block represents the technological forefront of high-temperature insulation materials and is a reliable choice for improving equipment performance, reducing operating costs, and enhancing working environments. Whether you need standard products or customized solutions, we can provide professional support.
Contact us immediately for sample testing and customized solution consultation, and let us create an exclusive high-temperature protection barrier for your equipment!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.