Zirconia ceramic groove seat

Q: Are you looking for a precision ceramic component that can withstand high temperatures, strong corrosion, frequent friction for a long time, and requires extremely high dimensional accuracy?
Answer: The zirconia ceramic groove seat is precisely designed for this purpose. It can solve three core problems: the problem of metal materials being prone to wear, corrosion, and deformation under extreme working conditions; Provide super strong wear resistance, chemical stability, and ultra long service life; Simultaneously meeting the comprehensive performance requirements of high precision, high insulation, and high temperature resistance. Whether it is precision semiconductor equipment, medical surgical instruments, or demanding chemical and new energy scenarios, it can become a reliable core support and positioning component.

Zirconia ceramic groove seat is a ceramic structural component made from high-purity zirconia (ZrO ₂) through precision molding, high-temperature sintering, and ultra precision machining. It has excellent mechanical properties, chemical inertness, and thermal stability, and is widely used in precision industrial fields that require high wear resistance, high corrosion resistance, high rigidity, and insulation properties.

Core strengths

1. Ultimate wear resistance and high hardness
   Rockwell hardness (HRA) ≥ 88, second only to diamond, low friction coefficient, almost no wear after long-term use, significantly reducing replacement frequency and maintenance costs.
2. Excellent corrosion resistance
   Highly stable to acids, bases, organic solvents, etc., with no risk of corrosion, suitable for highly corrosive environments (such as electroplating equipment, chemical reaction tanks).
3. High strength and impact toughness
   Bending strength ≥ 1000MPa, fracture toughness much higher than ordinary ceramics, excellent resistance to mechanical impact and thermal shock.
4. High precision and dimensional stability
   The coefficient of thermal expansion is close to that of metals, making it easy to assemble with metal parts; It can be processed to micrometer level precision and will not deform after long-term use.
5. Insulation and high temperature resistance
   The working temperature can reach 1400 ℃, with high insulation resistance, suitable for high-temperature furnaces, semiconductor heating equipment, etc.

Typical application scenarios
-Semiconductor manufacturing: wafer carrier, etching machine fixture, probe station positioning groove.
-Medical equipment: dental implant guide groove, surgical handle positioning seat, detection instrument card slot.
-In the field of new energy: fuel cell stack positioning seat, lithium battery electrode coating mold.
-Industrial precision equipment: automation machinery guide groove, bearing seat, measuring instrument reference seat.
-Chemical and food machinery: corrosion-resistant valve seats, filling nozzle positioning slots.

Specifications and Customization Services
We support comprehensive non-standard customization to meet the needs of different scenarios:
-Material types: Yttrium stabilized zirconia (YSZ), magnesium stabilized zirconia, etc.
-Size range: slot width 0.5mm-200mm, length ≤ 500mm, supports irregular, multi slot, and stepped slot designs.
-Accuracy level: The dimensional tolerance can reach ± 0.002mm, and the surface roughness Ra is ≤ 0.1 μ m.
-Post processing options: inner hole polishing, laser marking, metallization coating, assembly of components.

Customer Application Case (Anonymous)
-Case 1: A semiconductor equipment manufacturer purchased zirconia ceramic slot holders for wafer transfer robots to replace original aluminum alloy components, increasing the wear life from 3 months to over 3 years and reducing downtime losses.
-Case 2: A medical device enterprise uses customized micro ceramic slots for high-frequency surgical knives to achieve insulation, high-temperature sterilization, and precise positioning, and has passed FDA certification.
–Case 3: A new energy laboratory uses zirconia slots as fuel cell stack positioning modules, which work continuously for over 5000 hours in acidic environments without corrosion or deformation.

In industrial scenarios that pursue high reliability, long lifespan, and ultimate precision, zirconia ceramic slots are an ideal solution to replace traditional metals and ordinary ceramics. We are committed to providing high-performance, customizable, and stable product support for every customer.
If you need to learn more about technical parameters, sample testing, or customized solutions, please feel free to contact us at any time to provide you with exclusive ceramic solutions!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.