99 Aluminum Oxide Ceramic Processing Custom Factory

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99 Aluminum Oxide Ceramic Processing Custom Factory: Expert in High Precision Ceramic Solutions

Opening Q&A: Your core needs, our professional answers

Q: I need a material that can withstand extreme high temperatures, resist chemical corrosion, and has excellent insulation and wear resistance properties. What should I choose?
Answer: 99 alumina ceramic is your ideal choice – it can work stably in high temperature environments above 1600 ℃, resist strong acid and alkali erosion, have an insulation strength of up to 15kV/mm, and a hardness second only to diamond, perfectly solving the four core problems of high temperature, corrosion, insulation, and wear.
Q: Our equipment requires ceramic components with special shapes, which cannot be met by standard products. What should we do?
Answer: We provide full customization services from drawings to finished products, and can process non-standard products such as complex shaped parts, microporous arrays, ultra-thin sheets, etc. The dimensional accuracy can reach ± 0.1%, meeting your personalized needs.
Q: How to ensure the reliability and consistency of ceramic parts?
Answer: We adopt a full process quality control system, from raw material purity testing (Al ₂ O ∝ ≥ 99%) to sintering process optimization, and then to precision machining testing, to ensure stable performance of each batch of products and extend their lifespan by 30% -50%.

Product features and advantages
99% alumina ceramics (with Al ₂ O ∝ content ≥ 99%) exhibit outstanding performance in multiple industrial fields due to their unique material properties
-Ultra high temperature resistance: Long term use temperature of 1600-1700 ℃, short-term up to 1800 ℃
-Excellent electrical insulation: volume resistivity>10 ¹⁴Ω· cm, low dielectric loss
-Excellent wear resistance: Hardness HRA80-90, second only to diamond and silicon carbide
-Strong corrosion resistance: resistant to strong acid and alkali corrosion (except hydrofluoric acid)
-High mechanical strength: flexural strength 300-400MPa, higher compressive strength

Main application scenarios

1. Electronic semiconductor industry
   -Ceramic substrate, insulation sheet, vacuum suction cup
   -Plasma processing components, wafer carriers
2. Industrial equipment field
   -Mechanical seal ring, wear-resistant lining plate, guide shaft sleeve
   -High temperature observation window, nozzle, welding fixture
3. Medical devices
   -Biocompatibility components, surgical instrument accessories
   -Ceramic components for analytical instruments
4. New energy and environmental protection
   -Lithium battery separator coating roller, fuel cell components
   -Inner lining and temperature measuring sleeve of exhaust gas treatment device

Customized processing capability and specification range
Processing technology system
We offer a complete set of processes from molding to precision machining:

1. Molding process:
   -Dry pressing molding: suitable for simple shapes and large-scale production
   -Isostatic pressure forming: good isotropy and uniform density
   -Grouting molding: suitable for complex hollow parts
   -Injection molding: high-precision complex small parts
2. Precision machining technology:
   -CNC precision machining: dimensional accuracy ± 0.1%
   -Laser cutting/drilling: minimum aperture of 0.1mm
   -Grinding and polishing: Surface roughness Ra ≤ 0.1 μ m
   -Metalization treatment: nickel plating, gold plating, brazing
   Scope of specification customization
   -Size range: Thickness 0.1mm-50mm, maximum flat size 400 × 400mm
   -Shape complexity: capable of processing porous arrays, curved contours, and stepped structures
   -Surface treatment: Polishing, sandblasting, coating and other treatments can be provided according to requirements
   -Tolerance control: Conventional ± 0.1%, high-precision up to ± 0.02mm

Customer Application Cases
Case 1: Semiconductor equipment manufacturer (anonymous)
Requirement: We need a wafer carrier ring that is resistant to plasma corrosion, with a dimensional tolerance of ± 0.05mm and a surface flatness of<0.02mm
Solution: Using 99 alumina ceramic through isostatic pressing, precision grinding, and surface polishing to Ra0.2 μ m
Result: The product’s lifespan has been extended from 3 months to 18 months, and customer equipment downtime has been reduced by 70%
Case 2: New Energy Battery Enterprise
Requirement: Ceramic rollers for coating lithium battery electrode sheets, requiring ultra smooth surface, resistance to slurry corrosion, and high dimensional stability
Solution: Develop special surface treatment processes, combined with high-precision dynamic balance correction
Result: Coating uniformity improved by 15%, roller replacement cycle extended from 6 months to 2 years
Case 3 Chemical Equipment Company
Requirement: Observation window for high-temperature reaction vessel, capable of withstanding impact from a temperature difference of 300 ℃, with a transparency rate greater than 90%
Solution: Adopt high-purity alumina transparent ceramics, optimize sintering process to reduce porosity
Result: The product has been running stably for 2 years without any malfunctions in a working environment of 280 ℃

Whether you need standard parts or complex customized parts, we can provide professional 99 alumina ceramic solutions. Please contact us immediately for free samples or technical consultation – let us know your design requirements, and our engineering team will provide you with customized solutions and quotes within 48 hours to jointly create ceramic components that meet your stringent requirements.

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.