Zirconia lined sleeve is a composite pipeline component that uses high-purity and high stability zirconia ceramics as the inner lining. It combines the excellent wear resistance, corrosion resistance, high temperature resistance, and anti scaling properties of zirconia ceramics with the excellent mechanical strength of metal pipelines, providing a long-term and reliable overall solution for material transportation in harsh industrial environments.
Product Overview and Core Advantages
Zirconia lined sleeve is an innovative composite structure pipeline, whose design core is to tightly embed or bond a high-density zirconia ceramic lining inside an outer pipe made of carbon steel or alloy steel. This structure fully utilizes the synergistic effect of the two materials and has the following irreplaceable core advantages:
- Предельная износостойкость
Data support: The Rockwell hardness (HRA ≥ 85) of zirconia ceramics is second only to diamond and silicon carbide, and its wear resistance is more than 20 times that of high chromium cast iron and more than 150 times that of manganese steel.
Mechanism: It can effectively resist erosion, abrasive wear, and micro cutting wear that occur during the transportation of powders, particles, and slurries, greatly extending the service life of pipelines under harsh working conditions. - Excellent corrosion resistance and high temperature resistance
Chemical inertness: Zirconia has excellent chemical stability against most acids, bases, salts, and organic solvents, and can withstand corrosive media with a wide range of pH values.
Thermal stability: Zirconia ceramics have a high melting point (about 2700 ℃), can work stably in high temperature environments for a long time, have excellent thermal shock resistance, and can adapt to temperature fluctuations in working conditions. - Ultra low friction coefficient and anti scaling properties
The ceramic inner wall surface is as smooth as a mirror, with an extremely low friction coefficient, significantly reducing material conveying resistance and saving energy consumption.
The smooth surface and hydrophobicity make it difficult for materials to adhere and accumulate, effectively preventing pipeline blockage and reducing maintenance downtime. It is particularly suitable for working conditions with viscous materials or easy scaling. - High structural strength and long lifespan
The metal outer tube provides excellent impact resistance and mechanical load resistance, ensuring the overall structural strength and safety of the pipeline system.
The direct benefits brought by comprehensive advantages are dozens of times longer pipeline service life, fundamentally reducing the full lifecycle cost of equipment.
Key industrial problems solved
Zirconia lined sleeve is not a universal pipeline, but a high-value solution for specific industrial pain points, which can effectively solve the following problems:
Production interruption caused by frequent replacement of pipelines: In the transportation of fly ash and mineral powder in mines, power plants, and cement plants, traditional steel pipes wear out extremely quickly, leading to unplanned shutdowns. The replacement cycle of zirconia lining pipes will be extended from several months to several years to ensure continuous production.
Product quality pollution issue: Metal debris generated by pipeline wear can contaminate products such as food, pharmaceuticals, and lithium battery materials. The chemical stability and high hardness of zirconia lining ensure the purity of the conveying medium.
High maintenance costs and safety risks: The risk of leakage of highly corrosive chemicals (such as acid and alkali slurries) is high, and maintenance work is dangerous and expensive. The excellent corrosion resistance of this product fundamentally enhances safety and economy.
Pipeline blockage and low efficiency issues: In the transportation of viscous slurry or easily crystallized materials, scaling on the inner wall of the pipeline can lead to a decrease in flow rate and an increase in energy consumption. Its smooth and non stick characteristics ensure smooth flow and maintain efficient system operation.
Основные области применения
Based on its unique performance, zirconia lined sleeves are widely used in the following fields with strict requirements for wear resistance and corrosion resistance:
Энергетическая промышленность: pneumatic and hydraulic conveying systems for fly ash, desulfurization gypsum slurry, and furnace bottom slag in coal-fired power plants.
Mining and metallurgical industry: pipelines for transporting abrasive slurries such as mineral powder, tailings, concentrates, bauxite, and steel slag.
Химическая и нефтехимическая промышленность: transportation of corrosive catalyst particles, plastic particles, and strong acid and alkali media.
Building materials and cement industry: pneumatic conveying of highly abrasive powders such as cement raw materials, clinker powder, and kiln tail ash.
New Materials and New Energy: Powder transportation with high purity requirements for lithium battery positive and negative electrode materials, photovoltaic silicon materials, magnetic materials, etc.
Mechanical and dredging: slurry pumping system, sand dredging pipelines for rivers, lakes, and seas.
Customized services and technical support
We are well aware of the uniqueness of different industrial scenarios, and therefore provide comprehensive customized services to ensure that our products perfectly match your working conditions:
Настройка размера: We can customize and produce pipes and fittings with different diameters, lengths, wall thicknesses, and elbow angles according to customer needs.
Структурный дизайн: Provides various connection methods such as flange, clamp, and welding, and can be specially designed for complex working conditions.
Material adaptation: For specific corrosive environments, the zirconia formula and outer metal material with the best compatibility with the medium can be optimized and selected.
Техническая поддержка: Provide professional technical support for the entire process from on-site working condition analysis, scheme design, installation guidance to after-sales maintenance.
Zirconia lined casing represents the advanced level of industrial wear-resistant and corrosion-resistant pipeline technology. It provides a validated and economically efficient ultimate solution to address core challenges such as pipeline lifespan, production efficiency, and operating costs under high wear and strong corrosion conditions through the innovative combination of materials science. For modern industrial enterprises that pursue zero failures, high efficiency, and low-cost operation, it is a strategic choice for pipeline system upgrades.
Керамика Brudeze поставляет и продает широкий ассортимент высококачественного кварцевого стекла, включая глиноземистую керамику, циркониевую керамику, керамику из нитрида кремния, керамику из нитрида алюминия, керамику из карбида кремния, керамику из карбида бора, биокерамику, обрабатываемую керамику и т.д. Мы можем удовлетворить требования заказчика к различным керамическим изделиям.
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