Petrochemical ceramic injection pump manufacturer

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In the fields of petrochemicals, fine chemicals, coal chemicals, and new energy materials, the transportation of corrosive, abrasive, and high-temperature and high-pressure fluids is a key link in the production process. Traditional metal pumps often face challenges such as short lifespan, high leakage risk, and frequent maintenance when facing strong acids, strong bases, solid particles, or high chloride ion media. Ceramic infusion pump, as a high-performance special industrial pump, has become an ideal choice for solving pain points in these industries due to its excellent corrosion resistance, wear resistance, and stability.
As a professional manufacturer of petrochemical ceramic injection pumps, we are committed to providing customers with reliable, efficient, and long-lasting pumping solutions through the combination of advanced material science and fluid engineering technology.

Core application scenarios of the product
Our ceramic injection pump is designed for harsh working conditions and is widely used in the following fields:
-Petrochemical industry: transporting concentrated sulfuric acid, hydrochloric acid, hydrofluoric acid, mixed acids, alkaline solutions, and various organic solvents.
-Coal chemical and coking industry: transportation of desulfurization solution, denitrification solution, coal slurry, solid medium and high-temperature brine.
- Новые энергетические материалы: corrosive slurries and electrolyte transportation in the production of positive and negative electrode materials for lithium batteries.
-Wet metallurgy: a highly corrosive medium used in processes such as extraction, leaching, and electrodeposition.
-Environmental protection and wastewater treatment: Enhancement and recycling of high salt wastewater, acidic and alkaline wastewater, and fluorine-containing wastewater.
-Pharmaceutical and pesticide intermediates: media transport involving reactions such as chlorination, nitration, and sulfonation.

Product advantages and technical features

1. Excellent material performance
   -The core overcurrent components are made of high-purity structural ceramics (such as alumina, silicon carbide, and silicon nitride), which have a hardness second only to diamond and wear resistance far exceeding traditional metals (such as 316L and Hastelloy).
   -Excellent chemical inertness, able to withstand corrosion from most strong acids and bases (except hydrofluoric acid and hot concentrated alkali), fundamentally solving the problem of corrosion leakage.
2. Significantly extend the service life
   -When transporting abrasive media containing particles, the lifespan of ceramic pumps is usually 5-10 times longer than that of metal pumps, greatly reducing the frequency of spare parts replacement and overall maintenance costs.
3. High operational reliability
   -Optimized hydraulic design and high rigidity structure ensure smooth operation, low vibration, and low noise of the pump under high temperature and high pressure conditions.
   -For easily crystallizable media, customized insulation or flushing solutions can be provided to prevent blockage.
4. Energy saving and efficient
   -Precision cast ceramic impellers and volutes have smooth flow channels, high hydraulic efficiency, and stable energy efficiency during long-term operation.
5. Flexible configuration and customization capabilities
   -The most suitable combination of ceramic materials (such as mechanical seal matching materials) can be recommended based on specific medium characteristics (concentration, temperature, solid content, etc.) and process parameters.
   -Provide multiple standard and customized interfaces to adapt to existing pipelines and systems.

The key problem we are solving
By choosing our ceramic infusion pump, you will effectively tackle the following challenges:
-Частая замена и высокие затраты на обслуживание: completely change the frequent damage to the pump body and impeller caused by corrosion and wear.
-Production safety and environmental risks: Eliminate medium leakage caused by pump body corrosion and perforation, ensuring personnel safety and environmental compliance.
-Production continuity interruption: Reduce unplanned downtime, improve the stability of device continuous operation and capacity utilization.
-Spare parts inventory pressure: Long life components significantly reduce the types and quantities of spare parts inventory, optimizing capital utilization.
-Transporting difficult media: providing a reliable transportation solution for “old and difficult” media that traditional metal pumps cannot handle.

Пример из практики (анонимный)
-Case 1: A large petrochemical enterprise in East China
Задача: Transporting concentrated sulfuric acid (98%) in the alkylation unit, the original alloy pump has a lifespan of only 3-6 months and a high risk of leakage.
Решение: Adopt our silicon carbide ceramic injection pump.
Эффект: The pump has been running continuously and stably for more than 28 months without any signs of corrosion, with an expected lifespan of over 5 years, completely solving safety hazards and reducing maintenance costs by 70%.
-Case 2: A coal to ethylene glycol project in Northwest China
Задача: The desulfurization unit transports corrosive desulfurization solution with high solid content (about 5%), which causes severe wear on the pump.
Решение: Adopt our alumina toughened ceramic injection pump and optimize the hydraulic design.
Эффект: After 18 months of operation, the wear of the overcurrent components is minimal, far exceeding the wear-resistant metal pump previously used (with an average lifespan of 4 months), ensuring long-term operation of the device.
-Case 3: A New Energy Materials Company in South China
Задача: In the production line of lithium battery positive electrode materials, it is necessary to transport slurry with strong corrosiveness and certain wear resistance.
Решение: Customized silicon nitride ceramic material pump, equipped with a special sealing system.
Эффект: Fully meet the requirements of production cleanliness and reliability, with high pump efficiency and no risk of metal ion contamination, becoming a standard configuration for multiple new projects.

In today’s pursuit of high-quality development, safety and environmental protection, and cost reduction and efficiency improvement, choosing a reliable equipment means taking a critical insurance for the stability of the entire production system. As a reliable manufacturer of petrochemical ceramic injection pumps, we promise to provide excellent products, professional solutions, and attentive services to safeguard your core processes.
What pumping difficulties or challenges have you encountered due to corrosion and wear during the use of your product? Welcome to leave a message and communicate with us to explore the best solution together.

Керамика Brudeze поставляет и продает широкий ассортимент высококачественного кварцевого стекла, включая глиноземистую керамику, циркониевую керамику, керамику из нитрида кремния, керамику из нитрида алюминия, керамику из карбида кремния, керамику из карбида бора, биокерамику, обрабатываемую керамику и т.д. Мы можем удовлетворить требования заказчика к различным керамическим изделиям.