Black zirconia ceramic structural components

Black zirconia ceramic structural components are high-performance engineering components prepared using advanced ceramic materials. They are made through precision molding, sintering, and surface treatment processes, and have a unique black appearance and excellent mechanical properties. This product performs well in harsh environments such as high temperature, corrosion, and wear, and is widely used in high-tech industrial fields.

Core advantages of the product

1. Excellent mechanical performance
   -High hardness and wear resistance: Vickers hardness ≥ 1200, significantly extending the service life of components
   -Excellent flexural strength: ≥ 800 MPa, ensuring structural stability
   -Low friction coefficient: Smooth surface, reducing energy loss
2. Excellent environmental resistance
   -High temperature resistance: Long term use temperature can reach up to 600 ° C
   -Chemical inertness: resistant to acid and alkali corrosion, suitable for chemical environments
   -Insulation performance: high resistivity, suitable for electronic and electrical applications
3. Precise dimensional control
   -Processing accuracy: Dimensional tolerance can reach ± 0.01mm
   -Surface smoothness: Ra ≤ 0.1 μ m, meeting high-precision assembly requirements
4. Combining aesthetics and functionality
   -Stable black surface, no additional coating required
   -Antibacterial performance, suitable for medical and food fields

Main application areas
-Consumer electronics: phone bezels, smart wearable device structural components, camera decorative rings
-Medical devices: surgical instrument components, implant accessories, testing equipment parts
-Industrial Machinery: Precision Bearings, Pump Valve Seals, Automation Equipment Guides
-New energy: fuel cell separators, semiconductor processing fixtures
-High end consumer goods: watch cases, fashion accessory components

The key problems we can solve

1. The problem of replacing metals: solving problems such as easy corrosion, heavy weight, and electromagnetic interference of metal components
2. Insufficient plastic performance: compensates for the defects of poor temperature resistance, easy wear, and low dimensional stability of plastic parts
3. Limitations of traditional ceramics: Improving the high brittleness and processing difficulty of ordinary ceramics
4. Special environmental challenges: meeting the usage needs under extreme temperature, corrosive environment, and high cleanliness requirements
5. Design freedom restrictions: Breaking through material limitations and achieving integrated molding of complex structures

Customized service capability
We provide comprehensive customized solutions:
-Material customization: Zirconia formula can be adjusted according to demand to optimize specific properties
-Size and Shape: Supports complex geometric shape design, from micro components to large structural components
-Surface treatment: Provides various surface effects such as polishing, sanding, texture, etc
-Post processing services: precision grinding, laser processing, assembly assistance and other value-added services
-Small batch trial production: supports rapid prototyping and shortens the development cycle

Customer Application Cases
-Case A (Consumer Electronics Industry): A well-known mobile phone manufacturer has adopted our black zirconia ceramic camera decoration ring, resulting in a 15% increase in product yield, a 3-fold increase in scratch resistance, and an annual purchase volume of over 2 million pieces
-Case B (Medical Device Field): Customized precision ceramic components for an endoscope for a medical equipment company, passed biocompatibility certification, and extended the service life by 5 times in corrosive disinfection environments
-Case C (Industrial Automation): Providing zirconia ceramic fixtures for semiconductor equipment manufacturers, with high temperature resistance that meets the continuous working environment of 350 ° C, reducing customer equipment failure rates by 40%
-Case D (High end Consumer Goods): Collaborated with international watch brands to develop ceramic watch cases, achieving integrated molding of complex curved surfaces and significantly improving product premium capabilities

Black zirconia ceramic structural components represent the development direction of modern engineering materials, successfully solving the urgent needs of many industries for high-performance and high reliability components. We are committed to providing customers with comprehensive support from material selection, design optimization to mass production.
Are you looking for a reliable high-performance ceramic solution? Welcome to share your specific application requirements, and our material engineers will provide you with professional advice and sample support.

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.