Large diameter ZTA ceramic snap ring

The large-diameter ZTA ceramic snap ring is a high-performance industrial component made of zirconia toughened alumina (ZTA) ceramic. ZTA ceramics combine the high hardness of alumina (Al ₂ O ∝) with the excellent toughness of zirconia (ZrO ₂), allowing them to maintain outstanding mechanical properties and wear resistance even in extreme environments.
This product is designed for harsh working conditions such as high load, high wear, and strong corrosion, and is suitable for various fields such as heavy machinery, chemical equipment, mining machinery, and precision instruments. Its large diameter design (usually up to Φ 100mm or more) enables it to adapt to a wider range of industrial needs, especially for critical components that require high precision and long lifespan.

Core features
-Ultra high hardness (Hv ≥ 1400): The wear resistance far exceeds traditional metal materials, greatly extending the service life.
-Excellent fracture toughness: Zirconia toughening technology effectively prevents brittle fracture and has superior impact resistance.
-High temperature resistance (≤ 1600 ℃): suitable for high-temperature environments, such as metallurgy, glass manufacturing and other industries.
-Chemical corrosion resistance: resistant to acid and alkali, anti-oxidation, suitable for corrosive environments such as chemical and semiconductor industries.
-Low friction coefficient: reduces equipment operating resistance, improves energy efficiency, and lowers maintenance costs.
-Insulation performance: Suitable for the electronics and power industries to avoid current interference or static electricity accumulation.

Application Fields
Large diameter ZTA ceramic snap rings are widely used in the following industries due to their excellent performance:

1. Mining and metallurgical industry
   -Wear resistant components used in equipment such as crushers, ball mills, and conveying systems to reduce losses caused by ore friction.
   -As a heat-resistant support ring in high-temperature smelting equipment, it prevents metal materials from softening or deforming.
2. Chemical and petroleum industries
   -Suitable for components such as pumps, valves, sealing rings, and reaction vessels that are prone to corrosion, extending equipment life.
   -Excellent performance in acidic, alkaline, or high salt environments, replacing traditional stainless steel or plastic components.
3. Mechanical manufacturing and automation
   -Used for high-precision components such as bearings, guide rails, and robotic arms to reduce friction and wear and improve positioning accuracy.
   -Provide stable support in high-end equipment such as robot joints and CNC machines.
4. Power and Electronics Industry
   -As an insulation support, it is suitable for high-voltage switches and semiconductor manufacturing equipment.
   -Maintain stable performance in strong electromagnetic environments and avoid electromagnetic interference issues with metal components.
5. Aerospace and Military Industry
   -Structural components used in extreme environments, such as rocket nozzles and high-temperature resistant parts of aircraft engines.
   -Provide lightweight and high-strength solutions in high-speed moving parts.

Customized service
We provide comprehensive customized solutions to ensure that our products perfectly meet your needs:

1. Size customization
   -Supports different diameter requirements ranging from 50mm to 500mm (or larger).
   -Adjustable thickness, inner diameter, outer diameter and other parameters to meet special assembly requirements.
2. Surface treatment optimization
   -Provide polishing, sanding, coating (such as PTFE) and other treatments to reduce friction or enhance sealing.
   -Customizable structures such as grooves, threads, and clips are available for easy installation and fixation.
3. Material optimization
   -Adjust the zirconia content (10% -30%) according to the working conditions to balance hardness and toughness.
   -Composite silicon carbide (SiC) or silicon nitride (Si ∝ N ₄) can be used to further enhance performance.
4. Rapid prototyping and mass production
   -Support small-scale trial production and provide samples within 3-5 working days.
   -Capable of large-scale production to ensure stable delivery cycles.

What problems can we solve?

1. Severe wear leads to frequent replacement of components → The ultra-high wear resistance of ZTA ceramics can extend the service life by 3-5 times and reduce downtime costs.
2. Metal parts are prone to corrosion and rust → Ceramic materials are acid and alkali resistant and suitable for harsh chemical environments.
3. Metal deformation or failure in high temperature environments → ZTA ceramics are resistant to high temperatures and maintain structural stability.
4. High frictional resistance and energy consumption → Low friction coefficient reduces energy loss and improves efficiency.
5. Insulation or anti magnetic interference is required → The non-conductive properties of ceramics are suitable for precision electronic devices.

The large-diameter ZTA ceramic snap ring is a high-end wear-resistant solution in the industrial field, suitable for a variety of harsh environments. We provide professional customization services to ensure that every product can accurately match customer needs. If you need further information or obtain samples, please contact our technical team!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.