Elliptical through-hole square ceramic structural component

Elliptical through-hole square ceramic structural components are multifunctional industrial parts made by precision machining advanced ceramic materials such as alumina, aluminum nitride, zirconia, etc. Its unique square outline and internal elliptical through-hole design balance structural stability and fluid/cable passage efficiency, making it suitable for applications with strict requirements for accuracy, temperature resistance, wear resistance, and insulation.

Core product advantages

1. High precision and stability
   -Adopting precision mold forming and CNC grinding technology, the dimensional tolerance can reach ± 0.01mm, and the elliptical through-hole profile has high accuracy and excellent repeatability.
   -Ceramic materials have a low coefficient of thermal expansion and can maintain structural stability even in high temperature or temperature difference environments, avoiding common deformation problems in metals.
2. Excellent material performance
   -High temperature resistance: Long term working temperature can reach 1200 ° C (depending on the material), with no risk of oxidation or softening.
   -Wear resistant and corrosion-resistant: High hardness (HRA ≥ 85), resistant to acid and alkali media erosion, and has a lifespan 3-5 times longer than metal parts.
   -Strong insulation: high resistivity, suitable for high-frequency and high-voltage environments, with no risk of leakage.
   -Lightweight: The density is only 40% -50% of steel, reducing system load.
3. Flexible customized design
   -Support adjusting parameters such as square size, elliptical through-hole ratio, wall thickness, and rounded corners as needed.
   -Provide a variety of ceramic material options (such as Al ₂ O ∝ 95% -99.9%, ZrO ₂, Si ∝ N ₄, etc.) to meet the needs of different working conditions.

Typical application areas
-Semiconductor equipment: used for wafer carrying, etching machine fixtures, insulation guides, etc., to avoid metal contamination.
-Laser and optical system: As an optical path adjustment bracket and laser tube fixing component, it has high stability and does not interfere with magnetic fields.
-Medical equipment: guiding components for surgical instruments, insulating structural components for imaging equipment, with good biocompatibility (such as zirconia).
-New energy and electricity: fuel cell stack separators, high-voltage insulation supports, excellent corona resistance.
-Automation and sensors: precision rails, encoder components, non-magnetic environmental positioning components.

What problems can we solve?

1. Limitations of substitute metals
   Solve the problems of metal parts being prone to rust, conductive, heavy, and not resistant to high temperature corrosion, and extend the service life of equipment.
2. Improve system accuracy
   Reduce the calibration frequency of equipment caused by component deformation through low thermal deformation and high dimensional stability.
3. Adaptation to complex working conditions
   Provide reliable performance in harsh environments such as vacuum, strong acidity and alkalinity, and high-frequency vibration, reducing the risk of shutdown.
4. Balancing insulation and heat dissipation
   Some ceramics, such as aluminum nitride, have both high insulation and thermal conductivity, solving the contradiction between electronic heat dissipation and isolation.

Customer Case (Anonymous)
-A certain optoelectronic enterprise: replacing the original aluminum alloy structural components for laser cutting machine optical modules. Our alumina ceramic parts reduce thermal deformation by 70%, resulting in a drift error of less than 0.02mm after 8 hours of continuous operation, and a 35% reduction in annual maintenance costs for customers.
-Semiconductor equipment supplier: Customized aluminum nitride elliptical through-hole components are used as RF feed through insulation components for etching machines. The product runs stably for over 8000 hours in a high ion environment at 650 ° C without breakdown or particle detachment, resulting in a 2.1% increase in customer product yield.

Elliptical through-hole square ceramic structural components provide more reliable and durable solutions for high-end industrial equipment through breakthroughs in material science and precision manufacturing capabilities. We are committed to helping customers overcome technological bottlenecks under extreme working conditions through continuous innovation.
If you need more technical parameters or sample testing, please feel free to leave a message to inquire about your specific needs, and we will provide you with exclusive optimization solutions.

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.