Zirconia ceramic composite block is a multifunctional ceramic component prepared using high-purity zirconia (ZrO ₂) as the main raw material through advanced molding processes and precision sintering techniques. This product has excellent mechanical properties, chemical stability, and thermal characteristics, and is widely used in high demand industrial fields.
핵심 제품 이점
- 뛰어난 신체적 수행 능력
-초고경도 및 내마모성: Vickers hardness ≥ 1200 HV, wear resistance far exceeds traditional metal materials
-뛰어난 골절 인성: Through phase transformation toughening technology, the fracture toughness can reach 8-10 MPa · m ¹/²
-낮은 마찰 계수: The friction coefficient of the surface after precision polishing is less than 0.15 - 뛰어난 화학적 안정성
-Resistant to acid and alkali corrosion, capable of long-term stable operation within the pH range of 1-14
-Resistant to organic solvent erosion, suitable for chemical environments
-Excellent biocompatibility (compliant with ISO 13356 standard) - 뛰어난 열 성능
-Low thermal conductivity (2-3 W/m · K)
-High thermal expansion coefficient (close to metal, easy to use with metal components)
-Wide temperature range for use (-200 ℃ to 1000 ℃) - Electrical and Special Properties
-High resistivity (>10 ¹⁰Ω· cm)
-Low dielectric constant and loss
-Partial stable zirconia (PSZ) or fully stable zirconia (FSZ) can be selected to meet different needs
주요 적용 분야
industrial manufacturing
-Precision bearings, guide rails, and sliders
-Cutting tools, fixtures, and positioning blocks
-Pump valve seals and wear-resistant lining plates
전자 및 반도체
-Wafer processing fixtures and carriers
-Insulation support and heat dissipation substrate
-Interior lining of vacuum chamber
medical device
-Surgical tools and implant components
-Dental restoration and orthodontic components
-Precision components of testing instruments
Research and Special Fields
-High temperature experimental device components
-Aerospace heat-resistant components
-Key components of analytical instruments
우리가 해결할 수 있는 주요 문제
- Wear resistance problem: replacing traditional materials to solve the problem of rapid wear in high-frequency friction environments
- Corrosion environment challenge: maintaining long-term stability in harsh chemical environments such as acid and alkali, salt spray, etc
- High temperature working condition limitation: Maintain dimensional stability and mechanical strength at high temperatures
- 절연 요구 사항: Provide high electrical resistivity while ensuring mechanical reliability
- Biocompatibility requirements: Meet the strict requirements for human safety in the medical field
맞춤형 서비스 역량
Design and Engineering Support
-Provide material selection consultation (3Y-TZP, 5Y-TZP, 8Y-TZP, etc.)
-Structural Optimization Design and Finite Element Analysis
-Dimensional accuracy control (up to ± 0.1 μ m level)
Processing and Forming Capability
-Multiple processes including isostatic pressing, injection molding, and dry pressing
-CNC precision machining, laser cutting, ultrasonic machining
-Surface treatment (polishing, grinding, coating)
고객 적용 사례
사례 1: 반도체 장비 제조업체
도전: The end effector of the wafer transfer robotic arm requires highly clean, low particle release, and wear-resistant clamping components
솔루션: Customized zirconia ceramic composite block with surface roughness Ra<0.05 μ m
결과: Component lifespan extended by 3 times, wafer contamination rate reduced by 70%
Case 2: Chemical Enterprises
도전: Chemical pump mechanical seals rapidly corrode and fail in strong acidic and alkaline environments
솔루션: Adopt fully stable zirconia ceramic sealing ring assembly
결과: The average time between failures has increased from 3 months to 24 months
Case Three: Medical Device Company
도전: Surgical power tool bearings are prone to rusting and sticking under high temperature and high pressure sterilization
솔루션: Biocompatible zirconia ceramic bearing components
결과: Tool lifespan increased by 5 times, sterilization tolerance fully met standards
Zirconia ceramic composite blocks represent high-performance solutions for modern industrial materials. We are committed to providing customers with comprehensive services from material selection to final products, solving various application challenges under harsh working conditions.
브루드세 세라믹 는 알루미나 세라믹, 지르코니아 세라믹, 질화 규소 세라믹, 질화 알루미늄 세라믹, 실리콘 카바이드 세라믹, 탄화 붕소 세라믹, 바이오 세라믹, 기계 가공 가능 세라믹 등 다양한 고품질 석영 유리를 공급 및 판매합니다. 다양한 세라믹 제품의 맞춤형 요구 사항을 충족할 수 있습니다.
태그: 탄화붕소 세라믹
