Zirconia ceramic roller is a high-performance industrial transmission component made by precision sintering high-purity zirconia (ZrO ₂) material. Its unique material properties and precision manufacturing processes enable it to exhibit excellent stability and durability in harsh environments such as high temperature, high wear, and strong corrosion, making it an advanced solution to replace traditional metal, rubber, or ordinary ceramic pressure wheels.
Core advantage: Why is the performance of zirconia ceramic pressure wheels excellent?
- Superb wear resistance and long lifespan
The Vickers hardness of zirconia ceramics is as high as HV 1200-1400, far exceeding most metal materials. Its extremely low friction coefficient (0.1-0.15) and self-lubricating properties can reduce energy loss and wear caused by friction, and its service life can reach 5-8 times that of traditional steel wheels, significantly reducing replacement frequency and maintenance costs. - 뛰어난 내식성 및 화학적 안정성
It has strong resistance to acid-base, solvent, and oxidative environments, and can work stably for a long time in chemical environments with pH 1-14. It is suitable for corrosive working conditions such as chemical, electroplating, and pharmaceutical industries. - High precision and dimensional stability
After sintering and precision grinding, the roundness error can be controlled within ± 0.001mm, and the surface roughness Ra is ≤ 0.2 μ m. The extremely low thermal expansion coefficient of zirconia ensures that the size remains almost unchanged under temperature fluctuations, ensuring transmission accuracy. - 고온 내성 및 열충격 내성
The maximum operating temperature can reach 800 ° C, and it can withstand rapid cooling and heating (Δ T>400 ° C) without breaking, suitable for high-temperature baking, sintering furnaces and other thermal equipment. - Insulation non-magnetic and lightweight
Completely insulated, non-magnetic, suitable for high cleanliness and interference free scenarios such as electronics and lithium batteries; The density is only 45% of steel, which can reduce inertial loads and improve equipment response speed.
주요 적용 분야
-Printing and packaging machinery: paper guide wheel, tension control wheel, non staining, anti-static, ensuring printing quality
-Lithium battery pole rolling: high cleanliness, no metal pollution, combined with rolling mill to achieve uniform compaction of pole pieces
-Textile and chemical fiber equipment: guide wheel, stretching wheel, wear-resistant and anti hook wire, reducing fiber damage
-Food and Drug Production Line: Compliant with FDA certification, corrosion-resistant and easy to clean, meeting hygiene requirements
-High temperature furnace transmission system: The transmission rollers of sintering furnace and annealing furnace are resistant to high temperatures and do not deform
-Precision measurement and optical equipment: high-precision guide wheels ensure positioning accuracy and stability
What industry pain points can we address?
- Production stoppage losses caused by frequent replacement → Long lifespan reduces downtime and improves OEE (overall equipment efficiency)
- Metal pollution affects product purity → clean and non shedding, ensuring the production safety of highly sensitive materials such as lithium batteries and silicon wafers
- Precision decrease caused by high-temperature deformation → Dimensional stability at high temperatures to ensure process consistency
- Component failure in corrosive environments → resistant to chemical corrosion, extending service life in acid pickling, electroplating, and other environments
- Excessive energy consumption caused by traditional materials → Low friction design reduces transmission resistance and saves energy consumption by 5% -15%
고객 사례 (익명)
-A certain new energy technology enterprise: After replacing the original alloy steel wheels on the lithium battery electrode rolling line and using zirconia ceramic pressure wheels, the metal pollution rate of the electrode plates decreased to below 0.1ppm, and the pressure wheel life was extended from 3 months to 18 months, saving maintenance costs of over 500000 yuan per year.
-Multinational printing equipment manufacturer: Our customized ceramic pressure wheel is used in the paper guiding system of high-speed digital printing machines, which solves the problems of paper powder accumulation and electrostatic interference. The printing registration accuracy is improved by 20%, and the customer complaint rate is reduced by 35%.
-Special glass deep processing plant: it is applied in the transmission roller table of the high-temperature glass spraying line, and can withstand the long-term high temperature of 600 ° C and acid alkali spray, and can operate continuously for 24 months without deformation and damage, reducing the cost by 40% instead of imported products.
Zirconia ceramic pressure wheels are becoming the standard configuration for high demand industrial transmission scenarios due to their comprehensive performance advantages. We are committed to providing customers with reliable, efficient, and cost-effective long-term solutions through material innovation and precision manufacturing.
If you need further information on the adaptation scheme of zirconia ceramic pressure wheels on your specific equipment, please feel free to leave a message for consultation, and we will provide professional technical support immediately.
브루드세 세라믹 는 알루미나 세라믹, 지르코니아 세라믹, 질화 규소 세라믹, 질화 알루미늄 세라믹, 실리콘 카바이드 세라믹, 탄화 붕소 세라믹, 바이오 세라믹, 기계 가공 가능 세라믹 등 다양한 고품질 석영 유리를 공급 및 판매합니다. 다양한 세라믹 제품의 맞춤형 요구 사항을 충족할 수 있습니다.
