Zirconia ceramic composite block is a multifunctional ceramic component prepared using high-purity zirconia (ZrO ₂) as the main raw material through advanced molding processes and precision sintering techniques. This product has excellent mechanical properties, chemical stability, and thermal characteristics, and is widely used in high demand industrial fields.
コア製品の優位性
- 優れた身体能力
-超高硬度と耐摩耗性： Vickers hardness ≥ 1200 HV, wear resistance far exceeds traditional metal materials
-優れた破壊靭性： Through phase transformation toughening technology, the fracture toughness can reach 8-10 MPa · m ¹/²
-摩擦係数が低い： The friction coefficient of the surface after precision polishing is less than 0.15 - 優れた化学的安定性
-Resistant to acid and alkali corrosion, capable of long-term stable operation within the pH range of 1-14
-Resistant to organic solvent erosion, suitable for chemical environments
-Excellent biocompatibility (compliant with ISO 13356 standard) - 優れた熱性能
-Low thermal conductivity (2-3 W/m · K)
-High thermal expansion coefficient (close to metal, easy to use with metal components)
-Wide temperature range for use (-200 ℃ to 1000 ℃) - Electrical and Special Properties
-High resistivity (>10 ¹⁰Ω· cm)
-Low dielectric constant and loss
-Partial stable zirconia (PSZ) or fully stable zirconia (FSZ) can be selected to meet different needs
主な応用分野
industrial manufacturing
-Precision bearings, guide rails, and sliders
-Cutting tools, fixtures, and positioning blocks
-Pump valve seals and wear-resistant lining plates
エレクトロニクスと半導体
-Wafer processing fixtures and carriers
-Insulation support and heat dissipation substrate
-Interior lining of vacuum chamber
medical device
-Surgical tools and implant components
-Dental restoration and orthodontic components
-Precision components of testing instruments
Research and Special Fields
-High temperature experimental device components
-Aerospace heat-resistant components
-Key components of analytical instruments
私たちが解決できる主な問題
- Wear resistance problem: replacing traditional materials to solve the problem of rapid wear in high-frequency friction environments
- Corrosion environment challenge: maintaining long-term stability in harsh chemical environments such as acid and alkali, salt spray, etc
- High temperature working condition limitation: Maintain dimensional stability and mechanical strength at high temperatures
- 断熱の必要条件： Provide high electrical resistivity while ensuring mechanical reliability
- Biocompatibility requirements: Meet the strict requirements for human safety in the medical field
カスタマイズされたサービス能力
Design and Engineering Support
-Provide material selection consultation (3Y-TZP, 5Y-TZP, 8Y-TZP, etc.)
-Structural Optimization Design and Finite Element Analysis
-Dimensional accuracy control (up to ± 0.1 μ m level)
Processing and Forming Capability
-Multiple processes including isostatic pressing, injection molding, and dry pressing
-CNC precision machining, laser cutting, ultrasonic machining
-Surface treatment (polishing, grinding, coating)
顧客アプリケーション事例
事例1：半導体製造装置メーカー
課題： The end effector of the wafer transfer robotic arm requires highly clean, low particle release, and wear-resistant clamping components
解決策 Customized zirconia ceramic composite block with surface roughness Ra<0.05 μ m
結果： Component lifespan extended by 3 times, wafer contamination rate reduced by 70%
Case 2: Chemical Enterprises
課題： Chemical pump mechanical seals rapidly corrode and fail in strong acidic and alkaline environments
解決策 Adopt fully stable zirconia ceramic sealing ring assembly
結果： The average time between failures has increased from 3 months to 24 months
Case Three: Medical Device Company
課題： Surgical power tool bearings are prone to rusting and sticking under high temperature and high pressure sterilization
解決策 Biocompatible zirconia ceramic bearing components
結果： Tool lifespan increased by 5 times, sterilization tolerance fully met standards
Zirconia ceramic composite blocks represent high-performance solutions for modern industrial materials. We are committed to providing customers with comprehensive services from material selection to final products, solving various application challenges under harsh working conditions.
ブルーズ・セラミックス は、アルミナセラミックス、ジルコニアセラミックス、窒化ケイ素セラミックス、窒化アルミニウムセラミックス、炭化ケイ素セラミックス、炭化ホウ素セラミックス、バイオセラミックス、マシナブルセラミックスなど、高品質の石英ガラスを幅広く供給・販売しています。様々なセラミック製品のカスタマイズ要求にもお応えします。
タグ 炭化ホウ素セラミックス
