窒化ケイ素セラミック・シーリング・リングの特徴と用途は？
In the industrial field, mechanical seals are known as the “heart” of equipment, and the sealing ring is one of the most critical components in this heart. With the development of modern industry towards extreme working conditions such as high speed, high temperature, and strong corrosion, traditional materials are no longer able to meet the requirements. Silicon nitride ceramic sealing rings, with their excellent comprehensive performance, are becoming the preferred material for high-end sealing applications, providing a perfect solution to many industrial problems.
Excellent characteristics of silicon nitride ceramic sealing ring
Silicon nitride is a high-performance engineering ceramic sintered through advanced powder metallurgy technology, which combines various excellent characteristics, making it unique in the field of sealing.
- 極めて高い機械的強度と硬度
Characteristic description: The hardness of silicon nitride is second only to diamond and cubic boron nitride, reaching HRA90 or higher. At the same time, its bending strength is extremely high, comparable to high-quality alloy steel.
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Wear resistance: It can effectively resist the erosion and wear of solid particles in the medium, greatly extending the service life under harsh working conditions such as slurry pumps and slag pumps.
Pressure resistant rupture: It is not easy to crack or deform under high load and pressure impact, ensuring the stability and reliability of the seal. - 優れた耐摩耗性
Characteristic description: Its low friction coefficient and high hardness endow it with outstanding wear resistance, especially under dry friction or boundary lubrication conditions.
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Long life operation: In situations without lubrication or poor lubrication, compared to other materials, silicon nitride rings have extremely low wear, significantly extending maintenance cycles, reducing maintenance costs and downtime.
Pairing protection: The wear of the carbon ring or metal ring that is worn against it is correspondingly reduced, which plays a role in protecting the paired parts. - 優れた耐食性
Characteristic description: Silicon nitride is an inert material that can withstand corrosion from most chemical media such as acids, bases, and salts, except for hydrofluoric acid and strong bases.
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Sealing of chemical process pumps: Perfectly solves the problem of corrosion of seals by highly corrosive media in industries such as chemical, petroleum, and pharmaceutical, avoiding seal failure and medium leakage caused by material corrosion.
High purity medium guarantee: It does not produce pollution on its own and is very suitable for industries such as food, medicine, and polycrystalline silicon that require extremely high medium purity. - Good self-lubricating and anti adhesion properties
Characteristic description: Silicon nitride does not undergo “biting” or “cold welding” with most metal materials, and the starting friction torque is small.
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Anti lock braking: It can effectively prevent the sealing ring end face from sticking or locking with the matching ring under frequent start stop or momentary dry running conditions, avoiding sudden damage to the equipment.
Low power consumption: Low friction means lower operating energy consumption, which helps improve overall efficiency. - Low density and lightweight
Characteristic description: The density of silicon nitride is about 3.2g/cm ³, which is only 40% of that of steel.
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High speed operation stability: The lightweight sealing ring greatly reduces centrifugal force under high-speed rotation, reduces vibration and noise, and is particularly suitable for high-speed pumps, compressors and other equipment, improving the smoothness and reliability of operation. - 優れた熱性能
Characteristic description: Silicon nitride has a low coefficient of thermal expansion and good thermal shock resistance, which can maintain dimensional stability at high temperatures and is not easily cracked due to sudden temperature changes.
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High temperature resistance: It can work for a long time at temperatures of 800 ℃ or even higher, suitable for high-temperature working conditions such as high-temperature oil pumps, molten salt pumps, boiler feed pumps, etc.
Dimensional stability: ensures the flatness and fit of the sealing end face within the temperature range, maintaining a stable sealing effect.
The main application areas of silicon nitride ceramic sealing rings
Based on the outstanding characteristics mentioned above, silicon nitride ceramic sealing rings play an irreplaceable role in the following key areas.
- 自動車産業
Application areas: New energy vehicle motor spindle, turbocharger, engine cooling water pump, etc.
Addressing pain points: Meeting the requirements of high-speed, lightweight, and corrosion-resistant coolant for motors, providing long-lasting and highly reliable sealing solutions to help improve vehicle performance and endurance. - 化学および石油産業
Application areas: various corrosion-resistant pumps, reactor mixers, pipeline transportation systems.
Addressing pain points: Resist corrosion and wear from strong acids, alkalis, salt solutions, and other media, prevent leakage of toxic and harmful media, and ensure production and environmental safety. - 電力・エネルギー産業
Application areas: boiler feedwater pump, nuclear power plant main pump, flue gas desulfurization circulation pump, polycrystalline silicon production equipment.
Addressing pain points: Tolerate high temperature and high pressure hot water, radiation environments, and corrosive slurries to ensure long-term stable operation of key equipment in power plants and energy facilities. - Paper and metallurgical industries
Application areas: pulp pump, calender, steel rolling cooling water system, slurry pump.
Addressing pain points: Resist severe wear from abrasive media containing high concentrations of fibers and mineral particles, significantly reducing frequent replacement caused by seal wear. - 食品および製薬産業
Application areas: beverage pumps, dairy product delivery pumps, pharmaceutical process pumps.
Addressing pain points: The material is non-toxic, pollution-free, easy to clean, meets hygiene standards such as FDA, ensures the purity of the medium, and complies with GMP specifications. - 航空宇宙・軍事産業
Application areas: aviation engine fuel pump, rocket propellant pump, special vehicle water pump.
Addressing pain points: Providing foolproof sealing protection under harsh conditions of extreme temperature, high speed, and lightweight.
Summary of the Value of Choosing Silicon Nitride Ceramic Sealing Rings
Choosing a silicon nitride ceramic sealing ring is not just about selecting a component, but also about choosing an efficient, reliable, and economical solution.
From a cost perspective, although its single item procurement cost is higher than traditional materials, its long service life, extremely low failure rate, and maintenance frequency can significantly reduce the full lifecycle cost of equipment.
From a safety perspective, its excellent stability fundamentally eliminates safety and environmental accidents such as unplanned shutdowns, production interruptions, and medium leaks caused by seal failure.
From a performance perspective, it enables the equipment to operate stably under a wider and more extreme range of operating conditions, expands the application boundaries of the equipment, and provides possibilities for product design and process upgrades.
Silicon nitride ceramic sealing rings, with their unique advantages of high strength, wear resistance, corrosion resistance, temperature resistance, lightweight and stability, have perfectly solved many demanding sealing problems in modern industry.
ブルーズ・セラミックス は、アルミナセラミックス、ジルコニアセラミックス、窒化ケイ素セラミックス、窒化アルミニウムセラミックス、炭化ケイ素セラミックス、炭化ホウ素セラミックス、バイオセラミックス、マシナブルセラミックスなど、高品質の石英ガラスを幅広く供給・販売しています。様々なセラミック製品のカスタマイズ要求にもお応えします。