Pumpenkern aus Zirkonoxidkeramik

In modern industry, pumps are the core components for fluid transmission, and their performance directly determines the efficiency, lifespan, and product quality of the equipment. Traditional metal pump cores often struggle with corrosion, wear, and high purity requirements. To this end, we have launched a new generation of zirconia ceramic pump cores with advanced zirconia ceramic materials as the core, providing you with the ultimate fluid treatment solution.

Product core advantage: Why is zirconia a better choice?
Zirconia ceramic is a high-performance advanced ceramic made by high-temperature sintering, and its excellent physicochemical properties make it an ideal material for pump cores:

1. Extremely wear-resistant, doubling the lifespan
   Data support: The Vickers hardness of zirconia is over HV1250, second only to diamond and silicon carbide. Its wear resistance is more than 10 times that of ordinary metal pump cores (such as stainless steel), which can easily cope with particle erosion in the fluid, greatly extending the service life of the pump body and core components, and reducing the frequency of shutdown and replacement.
2. Excellent corrosion resistance, capable of handling harsh media
   It has excellent corrosion resistance to most acids, bases, salts, and organic solvents, and can safely transport highly corrosive chemicals (such as hydrochloric acid, sodium hydroxide, etc.) to avoid contaminating the medium due to metal ion precipitation.
3. Self lubrication and low adhesion ensure high cleanliness
   The surface smoothness can reach Ra0.2 μ m or less, and the friction coefficient is low. This means that the material is not easily adhered to the surface of the pump core, making it very easy to clean and sterilize, perfectly meeting the strict requirements of industries such as food, medicine, and cosmetics for sterile and pollution-free transmission.
4. High strength and toughness, stable and reliable
   Yttrium stabilized zirconia is used, which has high bending strength and combines the hardness of ceramics with a certain degree of toughness. It can withstand high operating pressure and mechanical impact, ensuring the stable operation of the pump core under harsh working conditions.

Welche wichtigen Themen werden behandelt?
Leakage and frequent maintenance: solves the problems of increased clearance, decreased efficiency, and leakage caused by traditional pump core wear, significantly reducing maintenance costs and unexpected downtime losses.
Product contamination risk: It eliminates metal ion contamination and ensures the quality of high-purity fluids such as semiconductors and biopharmaceuticals.
Short equipment lifespan: When transporting abrasive media containing particles (such as slurries, coatings, ceramic inks), it fundamentally solves the pain point of rapid wear of pump cores.
High energy consumption: Low friction coefficient means lower operating resistance, which helps reduce the energy consumption of the drive motor and achieve energy-saving operation.

Vielfältig einsetzbare Bereiche
Our zirconia ceramic pump core is an ideal choice for the following industries:
Semiconductor and electronic chemicals: transportation of ultrapure water, CMP polishing solution, and high-purity chemical reagents.
Medical and Biopharmaceutical: Transfer and filling of sterile fluids such as culture media, drug solutions, and injection water.
Feinchemikalien: Measurement and transportation of corrosive or particulate media such as dyes, pigments, pesticides, resins, etc.
Environmental protection and water treatment: precise addition of corrosive agents such as coagulants and coagulants.
Food and daily chemicals: transportation and filling of jam, toothpaste, cosmetics lotion and other viscous materials.
Mechanical equipment: as core components such as ultra durable and high-precision mechanical sealing rings and bearings.

Why choose us? ——Not just products, but also partners

1. Materialwissenschaftler: We focus on the research and production of advanced structural ceramics, and have a deep technical accumulation in the formulation, molding, sintering, and precision processing of zirconia materials.
2. Präzisionsbearbeitung: Equipped with CNC machine tools, internal and external cylindrical grinders, precision polishing and other full process machining equipment, it can ensure the dimensional accuracy and form and position tolerances of the pump core reach micrometer level.
3. Comprehensive customized services: We understand that standard products cannot meet all needs. Therefore, we offer flexible customized services, including:
   Size customization: Customize non-standard sizes based on your pump chamber structure and connection method.
   Structural optimization: Optimize the design of flow channels and blade structures for specific media such as high viscosity and susceptibility to cavitation.
   Material Composite: Zirconia composite components with other materials such as stainless steel and engineering plastics can be provided according to demand.

Zeugnis echter Kundenfälle
Case 1 (anonymous – a well-known paint company):
Pain point: When transporting high solid content and high abrasive industrial coatings, the original metal screw pump core needs to be replaced on average every 3 months, resulting in high maintenance costs and affecting continuous production.
Solution: Adopt our customized high hardness zirconia ceramic stator and rotor kit.
Effect: The service life of the pump core has been extended to over 18 months, the conveying efficiency remains stable, and the annual maintenance cost has been reduced by more than 60%. Customers are very satisfied with the return on investment.
Case 2 (Anonymous – A Biotechnology Company):
Pain point: There is a risk of microbial contamination and metal ion precipitation on the cell culture medium filling line, which affects product safety.
Solution: Choose the fully zirconia ceramic pump core and matching valve we provide, with a mirror polished surface treatment.

Are you also troubled by pump wear, corrosion, and contamination issues?
Contact us immediately for selection consultation and solutions! Let us inject lasting vitality into your equipment and processes with reliable zirconia ceramic technology.

Brudeze Keramiken liefert und verkauft eine breite Palette von hochwertigem Quarzglas, einschließlich Aluminiumoxidkeramik, Zirkoniumdioxidkeramik, Siliziumnitridkeramik, Aluminiumnitridkeramik, Siliziumkarbidkeramik, Borkarbidkeramik, Biokeramik, maschinell bearbeitbare Keramik usw. Wir sind in der Lage, die Anforderungen an die Anpassung verschiedener Keramikprodukte zu erfüllen.