Rechteckige Zirkoniumoxid-Keramikteile

Rectangular zirconia ceramic components are rectangular structural ceramic elements made from high-purity zirconia (ZrO ₂) through advanced molding and sintering processes. Using yttria stabilized tetragonal zirconia (YTZP) material, which combines excellent mechanical properties, chemical stability, and thermal properties, it is an ideal choice in harsh industrial environments.

Wesentliche Produktvorteile

1. Ausgezeichnete mechanische Leistung
   -Ultra high hardness and wear resistance: Rockwell hardness HRA ≥ 88, wear coefficient below 0.2 × 10 ⁻⁶ mm ³/N · m
   -Excellent fracture toughness: 6-10 MPa · m ¹/², significantly higher than traditional ceramic materials
   -Bending strength: ≥ 1000 MPa, required to withstand high load structural components
2. Stable chemical and thermal properties
   -Chemical inertness: resistant to acid and alkali corrosion, pH applicable range 1-14
   -Low thermal conductivity: 2.5-3.5 W/(m · K), excellent thermal insulation performance
   -Thermal expansion coefficient: close to metal, easy to use with metal components
3. Präzise Maßkontrolle
   -The standard tolerance can reach ± 0.1mm, and the precision level can achieve ± 0.01mm
   -Right angle accuracy ≤ 0.02mm, flatness ≤ 0.01mm
   -Surface roughness Ra can reach below 0.1 μ m
4. Biocompatibility and electrical properties
   -Compliant with ISO 13356 bioceramic standard
   -High resistivity (above 10 ¹⁰Ω· cm), excellent insulation performance

Maßgeschneiderte Serviceleistungen

1. Individuelle Anpassung von Größe und Form
   -Length range: 5-300mm
   -Section size: 3 × 3mm to 60 × 60mm
   -Special requirements: chamfering, drilling, threading, irregular structures
2. Surface treatment options
   -Polishing treatment: mirror polishing, matte treatment
   -Functional treatment: hydrophilic/hydrophobic coating, anti-static treatment
   -Marking services: laser marking, scale identification
3. Adjustment of material properties
   -Stability adjustment of zirconia: different stabilization ratios such as 3% Y ₂ O ∝ and 5% Y ₂ O ∝
   -Special formula: high toughness formula, high thermal conductivity formula, dyed zirconia
4. Rapid response process
   -Sample delivery cycle: 7-15 working days
   -Small batch production: 15-30 days
   -Technical support: Full support from design optimization to application verification

Key industry issues addressed

1. Limitations of alternative metal materials
   -Problem: Metal parts are prone to corrosion, wear, and heavy weight
   -Solution: Zirconia ceramics provide excellent corrosion resistance, wear resistance, and lightweight characteristics, extending component life by 3-5 times
2. Performance degradation under high temperature environment
   -Problem: Polymer materials deform and fail at high temperatures
   -Solution: Zirconia ceramics maintain stable mechanical properties below 800 ℃ and can withstand high temperatures of 1200 ℃ in the short term
3. Dimensional stability of precision equipment
   -Problem: Changes in temperature and humidity lead to changes in the size of the measuring reference piece
   -Solution: The extremely low thermal expansion coefficient (10.5 × 10 ⁻⁶/K) of zirconia ceramics ensures dimensional stability
4. Electrical insulation in harsh environments
   -Problem: Insulation material failure under high voltage and high temperature environment
   -Solution: Zirconia ceramics provide stable high resistance characteristics, with a breakdown voltage of ≥ 15kV/mm

Kundenanwendungsfälle
Fall 1: Hersteller von Halbleiterausrüstung
-Challenge: The wafer transfer robotic arm is severely worn out in corrosive process environments and needs to be replaced every month, affecting production continuity
-Solution: Adopt customized rectangular zirconia ceramic guide rails and wear-resistant blocks, with mirror polished surface treatment
-Effect: Component lifespan extended to 18 months, wafer contamination rate reduced by 40%, annual maintenance cost reduced by 65%
Case 2: High end medical device company
-Requirement: Develop a new generation of dental scanners that require high-precision, biocompatible calibration reference blocks
-Solution: Customized 10 × 10 × 50mm zirconia ceramic calibration block, with a four sided right angle accuracy of 0.005mm and surface laser marking
Case 3: New Energy Laboratory
-Problem: Severe corrosion of metal connection plates during fuel cell testing, affecting the accuracy of experimental data
-Solution: Rectangular zirconia ceramic connection plate treated with conductive coating
-Effect: Experimental data consistency has been improved by 70%, and the service life of the connecting board has been extended by more than 10 times

Make precision ceramic components a competitive advantage for your products – if you are looking for reliable solutions for rectangular zirconia ceramic parts or need to customize special specifications of ceramic components, please contact us immediately for free samples and technical consultation. Our engineering team will provide you with full support from material selection to design optimization, jointly developing high-performance ceramic solutions that meet your unique needs.

Brudeze Keramiken liefert und verkauft eine breite Palette von hochwertigem Quarzglas, einschließlich Aluminiumoxidkeramik, Zirkoniumdioxidkeramik, Siliziumnitridkeramik, Aluminiumnitridkeramik, Siliziumkarbidkeramik, Borkarbidkeramik, Biokeramik, maschinell bearbeitbare Keramik usw. Wir sind in der Lage, die Anforderungen an die Anpassung verschiedener Keramikprodukte zu erfüllen.