Sorting machine zirconia ceramic cutter

Q: What should I do if the cutting parts of the sorting machine wear out frequently and the replacement cost is high?
Answer: Zirconia ceramic cutters are made of ultra-high wear-resistant materials, with a lifespan 5-10 times that of metal blades, significantly reducing replacement frequency and maintenance costs.
Q: Does the unstable cutting accuracy during the production process affect product quality?
Answer: Ceramic cutters have high rigidity and low thermal deformation characteristics, ensuring accurate and consistent cutting dimensions and improving product yield.
Q: Are traditional metal blades prone to rusting and contaminating materials?
Answer: Zirconia ceramics have excellent corrosion resistance and chemical inertness, no risk of corrosion, and do not contaminate materials, especially suitable for high cleanliness environments such as food, medicine, and electronics.
Q: Do you need a cutting blade with a special size or shape that is difficult to find a matching model on the market?
Answer: We provide full size customization services, which can be accurately adapted and developed based on equipment drawings or samples.

The zirconia ceramic cutter of the sorting machine is made of high-purity zirconia (ZrO ₂) material, which is precision sintered and CNC ground. It is specially designed for cutting stations of various sorting equipment such as color sorting machines, particle size sorting machines, material cutting machines, etc. It has ultra-high hardness, wear resistance, and impact toughness, making it an ideal upgrade solution to replace traditional metal and alloy blades.

Product advantages

1. Ultimate wear resistance: Hardness ≥ HRA88, wear rate only 1/10 of metal blades, significantly extending lifespan.
2. High precision stability: Low thermal expansion coefficient, almost no deformation of dimensions during high-speed cutting, ensuring long-term accuracy.
3. Corrosion and pollution resistance: non rusting, acid and alkali resistant, suitable for humid and corrosive environments, in compliance with food and pharmaceutical grade standards.
4. Lightweight consumption reduction: With a density lower than steel, it reduces equipment transmission load, saves energy, and reduces noise.
5. Insulation and anti-static: non-conductive, can be used in special scenarios such as electronic component sorting.

Application field
-Food sorting: cutting and separation of nuts, tea, and grains using a color sorter.
-Pharmaceutical industry: Clean cutting in tablet and capsule sorting equipment.
-Renewable resources: wear-resistant cutting stations for plastic and fiber sorting machines.
-Electronic manufacturing: electronic component sorting and precision material cutting.

Specification customization service
We support comprehensive customization to meet diverse needs:
-Size customization: thickness 0.5mm~30mm, diameter 5mm~200mm, non-standard sizes can be processed according to the drawing.
-Shape customization: circular, fan-shaped, and irregular cutting edges, capable of drilling, slotting, and chamfering.
-Performance optimization: Adjust the ceramic formula and cutting edge treatment process according to the cutting material (such as hardness and viscosity).
-Supporting services: Provide blade holder adaptation design, installation guidance, and cutting parameter optimization solutions.

Customer Application Case (Anonymous)
-Case 1: A nut color sorting machine manufacturer originally used stainless steel cutters, which need to be replaced twice a month. After switching to our zirconia ceramic cutter, the service life has been extended to 12 months, the annual maintenance cost has been reduced by 70%, and the cutting impurity rate has decreased by 90%.
-Case 2: A plastic sorting factory cuts PET bottle pieces, and the metal blades are prone to sticking and wear out quickly. After customizing our anti sticking coating ceramic cutter, it can work continuously for 800 hours without wear, and the sorting efficiency is improved by 25%.
-Case 3: Overseas pharmaceutical equipment manufacturers require knives that meet FDA standards. We provide clean grade ceramic blades in fully sealed packaging, which have passed biocompatibility testing and have been successfully matched with high-end sorting production lines worldwide.

The zirconia ceramic cutting blade of the sorting machine promotes the upgrading of the sorting process through material innovation, providing core guarantees for efficient, precise, and low consumption production. We are committed to providing customers with high-performance, customized ceramic cutting solutions.
If you need customization or procurement, please feel free to contact us for sample testing and technical solutions!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.