Zirconia ceramic folding shaped perforated parts

Zirconia ceramic folding shaped perforated parts are high-performance ceramic components precision machined from high-purity zirconia (ZrO ₂) material. With its excellent mechanical strength, high temperature resistance, wear resistance, and chemical stability, this product is widely used in high-precision and high demand industrial fields.
Zirconia ceramics have extremely high hardness and fracture toughness, enabling them to maintain stable performance in extreme environments. Through advanced molding and sintering processes, we can manufacture ceramic parts with complex folding shapes and precision punching structures, meeting customers’ demands for high precision, lightweight, and corrosion resistance.

Product Features
-High strength and wear resistance: Zirconia ceramics have a hardness second only to diamond and have extremely high wear resistance, making them suitable for long-term high friction environments.
-High temperature resistance: It can work stably in high temperature environments above 1000 ° C without deformation or performance degradation.
-Chemical inertness: It has strong corrosion resistance to acids, bases, and organic solvents, and is suitable for harsh environments such as chemical and medical industries.
-Precision drilling and complex structures: High precision CNC machining or laser drilling technology is used to ensure high hole accuracy and smooth edges without burrs.
-Excellent insulation performance: high resistivity, suitable for insulation components in the electronics and semiconductor industries.
-Biocompatibility: Meets medical grade material standards and can be used for human implantation or medical devices.

Main application areas

1. Electronics and Semiconductor Industry
   -Precision ceramic fixtures and insulation components used for wafer processing and semiconductor packaging.
   -High precision perforated ceramic tiles can be used as support structures for sensors and microelectronic components.
2. Medical and dental fields
   -Surgical instruments, dental implants, and orthopedic implants (such as artificial joints).
   -High temperature and corrosion-resistant medical equipment components, such as endoscope parts and minimally invasive surgical tools.
3. Industrial Machinery and Automation
   -High wear-resistant ceramic bearings, guide rails, and sealing rings are suitable for high-speed and high load equipment.
   -Precision perforated ceramic nozzle, used for industrial processing such as sandblasting, spraying, laser cutting, etc.
4. Chemical and energy industries
   -Corrosion resistant chemical pump valve components, reactor liner.
   -New energy applications such as fuel cell membranes and high-temperature gas sensors.
5. Aerospace and Military Industry
   -Aircraft engine components that are resistant to high temperatures and impacts.
   -Ceramic structural components in high-precision missile guidance systems.

Customized service
We provide comprehensive customized services for zirconia ceramic parts, allowing for personalized design and production according to customer needs
-Material optimization: Provide different zirconia formulations (such as yttrium stabilized zirconia and magnesium stabilized zirconia) to adapt to different application scenarios.
-Precision machining: supports various processes such as CNC turning, grinding, laser drilling, ultrasonic machining, etc., ensuring high precision (tolerance up to ± 0.01mm).
-Complex structure forming: Using injection molding (CIM), dry pressing molding, or 3D printing technology to achieve the manufacturing of complex folding shapes.
-Surface treatment: Post treatment such as polishing, coating, laser engraving, etc. can be carried out to improve product performance and aesthetics.
-Small and large batch production: supports from sample trial production to large-scale production, meeting different customer needs.

What problems can we solve?

1. Traditional metal parts are prone to corrosion and wear, while zirconia ceramics are corrosion-resistant and ultra wear-resistant, greatly extending their service life.
2. Insufficient strength of plastic or ordinary ceramics → Zirconia’s high toughness can withstand high load impact and avoid brittle fracture.
3. Material deformation or failure under high temperature environment → Zirconia is heat-resistant and suitable for extreme working conditions.
4. Precision drilling requirements (such as micro holes, irregular holes) → Using laser or precision drilling technology to ensure high precision.
5. Lightweight but high-strength components are required → Ceramic density is lower than metal, which can reduce equipment weight without sacrificing strength.

Our zirconia ceramic folding shaped perforated parts provide reliable solutions for high-end manufacturing, medical, electronics, energy and other industries with excellent material properties and precision machining technology. We can provide professional technical support and efficient production services for both standard parts and customized requirements.
If you need to learn more or obtain samples, please contact us!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.