지르코니아 세라믹 조인트 서포트 컬럼 is a high-performance industrial component made of high-purity zirconia (ZrO ₂, especially yttrium stabilized zirconia YTZP) material through advanced powder metallurgy and precision machining techniques. It is designed to provide stable, insulated, and wear-resistant connection and support functions in harsh environments, and is an indispensable key foundational component in modern high-end manufacturing.
Core product advantages: Why choose zirconia ceramics?
The excellent characteristics of zirconia ceramic materials themselves endow the support column with unparalleled performance advantages:
- 뛰어난 기계적 성능
High hardness and wear resistance: The Vickers hardness can reach 1200-1300 HV, far exceeding most metal materials, effectively resisting friction and particle wear, greatly extending the service life of equipment.
High strength and toughness: The bending strength can reach 900-1200 MPa, and its unique “phase transformation toughening” mechanism overcomes the brittleness of traditional ceramics, resulting in excellent fracture toughness. - Excellent electrical and chemical stability
Excellent insulation performance: With high electrical resistivity, it can maintain excellent electrical insulation performance even in high temperature and high humidity environments, ensuring the stability and safety of circuit signals.
Chemical corrosion resistance: It has strong resistance to most acids, alkalis, and organic solvents, suitable for corrosive environments, and will not rust or oxidize. - 뛰어난 열 성능
Low thermal conductivity: It is an ideal thermal insulation material that can effectively block heat transfer and protect sensitive components from thermal damage.
Low thermal expansion coefficient: Its thermal expansion coefficient is close to that of metals, and when used in conjunction with metal components, it can reduce thermal stress caused by temperature changes, avoiding loose connections or structural failure. - Biocompatibility and Non magnetism
Biocompatibility: Compliant with biocompatibility standards such as ISO 10993, suitable for the medical and food industries.
Non magnetic: It does not generate magnetic interference and is not affected by magnetic fields, making it an ideal choice for precision instruments, semiconductors, and MRI equipment.
해결된 주요 문제 및 적용 시나리오
This product is designed to solve the common failure problems of traditional support columns (such as metal, plastic, or ordinary ceramics) under harsh working conditions.
문제가 해결되었습니다:
Wear and tear and short lifespan: Replace easily worn-out plastic or stainless steel parts, significantly reducing replacement frequency and maintenance costs.
Electrical insulation failure: solving the risk of short circuit in metal parts and the problem of decreased insulation performance of ordinary plastic parts at high temperatures.
Corrosion and pollution: In chemical or humid environments, avoid metal corrosion and ion precipitation to ensure product purity and process stability.
Thermal management challenge: As an insulation barrier, it prevents heat from transferring to sensitive areas or structural fatigue caused by cold and hot cycles.
Precision loss: High rigidity ensures minimal deformation under long-term loads, maintaining the core positioning accuracy of the equipment.
주요 적용 분야:
Semiconductor and electronic manufacturing: used as insulation support, guide columns, and precision bearing sleeves in equipment such as wafer transfer robots, lithography machines, and probe stations.
Medical devices and equipment: used in high-precision medical robots, analytical instruments (such as blood analyzers), dental equipment, as motion joints and insulation supports.
산업 자동화 및 로봇 공학: As key insulation and wear-resistant connecting components in SCARA robots, linear motors, and high-precision linear modules.
New energy and lithium battery production: In processes such as pole ear welding and winding, it serves as an insulation positioning column to prevent short circuits and ensure process accuracy.
Food and chemical machinery: As a key component in conveying and filling equipment that requires corrosion resistance, wear resistance, and compliance with hygiene standards.
Customized service: meet your personalized needs
We are well aware that standard parts cannot meet all application scenarios. Therefore, we provide comprehensive engineering customization services to ensure that the product perfectly matches your system.
크기와 모양을 사용자 지정합니다: Various complex geometric shapes of support columns, including irregular structures, inner holes, threads, etc., can be accurately processed according to the 2D/3D drawings provided by customers.
Accuracy level control: capable of achieving micrometer level (μ m) machining accuracy, strictly controlling key dimensional tolerances such as outer diameter, roundness, coaxiality, etc.
Surface treatment optimization: Provides a variety of surface smoothness options from “as fired” state to mirror polishing (Ra<0.01 μ m) to match different friction coefficients and cleanliness requirements.
Material formula fine-tuning: The zirconia material formula can be adaptively adjusted according to specific wear resistance, toughening, or conductivity requirements.
Zirconia ceramic joint support columns have become a benchmark solution in high demand industrial applications due to their comprehensive mechanical, thermal, electrical, and chemical advantages. It can not only effectively solve the durability, reliability, and precision challenges faced by traditional materials, but also empower your equipment performance and product competitiveness through deep customization.
브루드세 세라믹 는 알루미나 세라믹, 지르코니아 세라믹, 질화 규소 세라믹, 질화 알루미늄 세라믹, 실리콘 카바이드 세라믹, 탄화 붕소 세라믹, 바이오 세라믹, 기계 가공 가능 세라믹 등 다양한 고품질 석영 유리를 공급 및 판매합니다. 다양한 세라믹 제품의 맞춤형 요구 사항을 충족할 수 있습니다.
태그: 탄화붕소 세라믹
