In the industrial field, complex operating conditions place extreme demands on the performance of key components. When standard circular ceramic tubes cannot meet your design needs, alumina ceramic shaped tubes become the ideal solution. As an advanced ceramic component designed for asymmetric and complex structures based on specific application scenarios, it integrates the excellent performance of alumina ceramics with highly flexible customizability, specifically designed to solve technical challenges in extreme environments.
Product Core Advantage: Why is the performance of alumina ceramic shaped pipes excellent?
The reason why alumina ceramic shaped pipes stand out among many materials is due to their inherent characteristics and our precise manufacturing process:
뛰어난 내마모성: With high hardness (second only to diamond), it can withstand high-speed erosion and particle wear of materials, and its service life far exceeds traditional pipes such as metal and plastic, greatly reducing replacement frequency and maintenance costs.
Excellent high temperature and corrosion resistance: It can work stably in high temperature environments above 1600 ℃ for a long time, and can resist the erosion of most acids, alkalis, and molten metals, suitable for harsh chemical and metallurgical environments.
High mechanical strength and rigidity: It has extremely high compressive strength and bending modulus, and is not easily deformed or broken under high pressure and high load conditions, ensuring long-term stable operation of the equipment.
뛰어난 전기 절연성: It is an ideal high-temperature insulation material widely used in the electronics, semiconductor, and power industries.
Smooth surface and low friction coefficient: The inner wall is as smooth as a mirror, effectively reducing resistance and adhesion during material transportation, ensuring smooth flow.
어떤 문제를 해결할 수 있을까요?
Aluminum oxide ceramic shaped tubes are the “ultimate answer” for specific application pain points, mainly solving the following problems:
- Frequent shutdown of equipment due to rapid wear of key components: In systems that transport abrasive powders and particles, replacing vulnerable parts can extend maintenance cycles several times or even tens of times.
- Rapid failure of metal components caused by high temperature and corrosive media: Provide safer and more durable solutions in scenarios such as high-temperature furnaces and corrosive gas/liquid pipelines.
- Due to limited space or functional integration requirements, standard components cannot be installed or implemented: By customizing special-shaped structures, such as fittings with flanges, elbows, multi ways, or specific angles, complex equipment layouts can be perfectly adapted to achieve multifunctional integration.
- Pipeline components that require insulation, thermal conductivity, or specific electromagnetic properties: In fields such as semiconductor manufacturing and photovoltaics, provide structural components that meet special physical performance requirements.
폭넓은 적용 분야
Our alumina ceramic shaped pipes have been successfully applied in the following industries:
반도체 및 태양광: used as diffusion furnace tubes, CVD reaction tubes, wafer carriers, etc., requiring high purity, high temperature resistance, and excellent insulation performance.
Industrial high-temperature furnace: As a furnace, guide rail, roller bar, thermocouple protection tube, etc., it can withstand long-term high-temperature baking.
화학 및 야금: Used for corrosive medium transportation pipelines, molten metal guide pipes, valve liners, etc.
기계 및 자동화: As a highly wear-resistant conveying pipeline, guide sleeve, bearing sleeve, etc.
Power and electronics: insulation sleeves, vacuum interrupter enclosures, etc.
Research and Medical: Precision instrument components, medical equipment accessories, etc.
Why choose us? ——Your professional customization partner
By choosing us, you will not only receive a product, but also a complete solution:
Deep customization capability: We are proficient in one-on-one design and production of various non-standard and irregular structured alumina ceramic pipe fittings (such as square, oval, ribbed, perforated, etc.) based on your drawings, samples, or specific needs.
Full process quality control: from raw material ratio, isostatic pressing to precision sintering and processing, each process undergoes strict testing to ensure accurate product size, stable performance, and high batch consistency.
Professional technical support: Our engineering team has rich industry experience and can provide you with comprehensive technical consultation from material selection, structural design to installation and use.
Stable and reliable delivery: We have a modern production base and a mature supply chain, which can ensure stable and timely delivery of small and medium-sized orders.
고객 실제 사례 (익명)
Case 1: A large photovoltaic equipment manufacturer
Problem: The original quartz carrier tube in its silicon wafer diffusion furnace is prone to deformation and sagging under long-term high temperature, causing the silicon wafer boat to sink and damaging the product yield.
Solution: We have customized and developed high-purity alumina shaped square guide tubes with precise slot structures inside.
Effect: This special-shaped tube maintains extremely high rigidity and dimensional stability at a high temperature of 1200 ℃, completely solving the problem of deformation. The customer’s product yield has increased by 5%, saving maintenance costs of over one million yuan annually.
Case 2: A mining transportation system integrator
Problem: The metal elbow used to transport high hardness mineral powder wears out extremely quickly and needs to be replaced every two weeks on average, seriously affecting production continuity.
Solution: We have designed a thickened inner lining aluminum oxide ceramic shaped bend pipe, which perfectly replaces the original metal bend pipe.
Effect: The ceramic bent pipe has been continuously used for more than 12 months, with only slight wear and tear, and is expected to have a lifespan of more than 20 times that of the original metal part, achieving nearly zero downtime and efficient production for customers.
Does your device also face challenges of wear resistance, high temperature resistance, or corrosion resistance? Contact us immediately for customized solution consultation! Please leave your requirements on this page, and we will contact you as soon as possible.
브루드세 세라믹 는 알루미나 세라믹, 지르코니아 세라믹, 질화 규소 세라믹, 질화 알루미늄 세라믹, 실리콘 카바이드 세라믹, 탄화 붕소 세라믹, 바이오 세라믹, 기계 가공 가능 세라믹 등 다양한 고품질 석영 유리를 공급 및 판매합니다. 다양한 세라믹 제품의 맞춤형 요구 사항을 충족할 수 있습니다.
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