Blue zirconia ceramic positioning pin

Blue zirconia ceramic positioning pin: high-precision and wear-resistant positioning solution

Q: Do you often encounter the following problems in precision manufacturing and automated assembly?
Is the wear and tear of positioning pins causing a decrease in accuracy? Are metal materials scratched or contaminated? Is the lifespan of positioning components short in high temperature and corrosive environments? Do frequent replacements and shutdowns affect production efficiency?
Answer: The blue zirconia ceramic positioning pin is designed to solve these problems!
It improves positioning accuracy and lifespan by more than 10 times through ultra-high hardness and wear resistance; By virtue of its non-magnetic, insulating, and corrosion-resistant properties, it protects the workpiece from contamination; With excellent high-temperature stability, it ensures long-lasting and reliable operation in harsh environments. Now, let’s delve deeper into this revolutionary product.

Core Features and Application Fields
The blue zirconia ceramic positioning pin is made of high-purity zirconia (ZrO ₂) material, which is precisely sintered and processed. The unique blue coating not only facilitates identification, but also enhances surface density and performance stability.
Main application scenarios:
-Precision molds and fixtures: used for precise positioning of CNC machine tools, injection molds, and inspection fixtures.
-Semiconductor and electronic assembly: Avoid metal ion contamination in PCB board positioning and chip packaging.
-Medical and food equipment: Complies with hygiene standards, is corrosion-resistant, and easy to clean.
-Automated production line: high-frequency positioning scenarios such as robot grasping and assembly line guidance.

Product advantages: Why choose zirconia ceramics?

1. Extremely wear-resistant, doubling the lifespan
   Zirconia ceramics have a hardness of over HRA88, far exceeding tool steel (HRA80) and hard alloys. The wear rate is only 1/10 of that of metals, significantly reducing replacement frequency and maintenance costs.
2. Ultra high precision and stability
   The coefficient of thermal expansion is close to that of metals and can be closely matched with steel holes; The processing accuracy can reach ± 0.002mm, ensuring long-term positioning consistency.
3. Corrosion resistance and high temperature resistance
   Resistant to acid, alkali, and solvent corrosion, with a working temperature range of -200 ℃ to 800 ℃, suitable for special working conditions such as heat treatment and clean environments.
4. Protect workpieces and equipment
   Non metallic material, does not scratch the surface of precision workpieces; Non magnetic, insulated, to avoid electronic interference.

Specification customization service: meet diverse needs
We provide comprehensive customization support to ensure that the product seamlessly matches your device:
-Size range: diameter of Φ 1mm~Φ 50mm, length of 5mm~200mm, supporting stepped, threaded hole, taper and other irregular designs.
-Color and identification: In addition to standard blue, other colors or laser marking can be customized for easy classification and management.
-Material upgrade: Optional toughened zirconia (Y-TZP) or composite ceramics can be used to further enhance fracture toughness.
-Quick sampling: Provide samples within 3-5 working days, supporting urgent orders and production.

Customer Application Case (Anonymous)
-Case 1: Automotive Parts Mold Manufacturer
The customer originally used steel positioning pins, which need to be replaced 2-3 times a month, resulting in downtime losses. After switching to blue zirconia ceramic positioning pins, the service life has been extended to 18 months and the annual maintenance cost has been reduced by 70%.
-Case 2: Semiconductor testing equipment enterprise
In the positioning of wafer probe stations, it is necessary to avoid metal particle contamination. Our ceramic positioning pins have achieved zero pollution and high-precision positioning, resulting in a 3% increase in customer product yield.
-Case 3: Food packaging machinery manufacturer
Stainless steel locating pins are prone to rusting in high-temperature cleaning environments. Zirconia ceramic locating pins are completely corrosion-resistant, and the equipment has been running continuously for two years without any malfunctions.

If you are looking for reliable and durable positioning solutions, or need to customize ceramic positioning pins with special specifications, please contact us immediately for samples and technical consultation. Click on the official website to inquire or call customer service, and we will provide you with exclusive optimization solutions!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.