Zirconia insulated ceramic gear housing

Zirconia insulated ceramic gear housing is a high-performance ceramic protective component made of high-purity zirconia (ZrO ₂) material, which has excellent mechanical strength, wear resistance, high temperature resistance, and electrical insulation performance. This product is designed specifically for precision gear systems, which can effectively protect gears from external environmental erosion, reduce friction losses, and improve equipment operation stability and service life.

Core advantages
-High strength and wear resistance: Zirconia ceramics have high hardness and strong impact resistance, making them suitable for high-speed gear systems.
-Excellent insulation performance: high resistivity, avoiding current interference, suitable for electronic devices or high-precision instruments.
-High temperature resistance and chemical stability: It can work stably in high temperature environments above 1000 ° C and resist acid and alkali corrosion.
-Lightweight design: Compared to metal casing, it is lighter in weight and reduces equipment load.

Main applications
Zirconia insulated ceramic gear housings are widely used in industrial and high-tech fields with demanding performance requirements, including but not limited to:

1. Precision instruments and automation equipment
   -Used for high-precision robot joints and optical instrument transmission systems, reducing friction and electrostatic interference.
   -Suitable for medical equipment such as dental drills and surgical robots, ensuring sterility and corrosion resistance requirements.
2. New energy and electronics industry
   -The casing of the electric vehicle motor gearbox is insulated and heat-resistant, enhancing safety.
   -Drive components in semiconductor manufacturing equipment to avoid metal contamination.
3. Aerospace and Military Industries
   -Aircraft engine auxiliary transmission system, capable of withstanding extreme temperature and high-pressure environments.
   -Gear protection components that require electromagnetic interference prevention in military equipment.
4. Industrial machinery and high wear environments
   -Chemical pump valves, textile machinery, and other corrosive scenarios can replace traditional metal casings.

Customized service
We provide flexible customized solutions to meet the special needs of different customers:

1. Customization of size and structure
   -Support non-standard design and adapt to various gear models (such as helical gears, worm gears, etc.).
   -It can integrate functional structures such as cooling channels and sensor interfaces.
2. Material optimization
   -Provide toughening zirconia (such as yttrium stabilized zirconia) or composite ceramic solutions to further enhance crack resistance.
   -Surface treatment options: polishing, coating (such as silicon carbide coating) to enhance wear resistance.
3. Rapid prototyping and mass production
   -3D printing technology supports small-scale trial production and shortens the development cycle.
   -Large scale production ensures consistency with tolerance control of ± 0.01mm.

Why choose our product?
Zirconia insulated ceramic gear housing solves many pain points of traditional metal or plastic housings:
-Problem 1: Metal casing is prone to conductivity and rusting → Ceramic insulation and never corrodes.
-Problem 2: Plastic shells are not resistant to high temperatures → Zirconia can withstand ultra-high temperatures for a long time.
-Problem 3: Frequent replacement increases costs → Long lifespan reduces maintenance costs.
If you need further technical parameters or cooperation negotiations, please contact us!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.