What are the applications of zirconia ceramic plates

---

Zirconia ceramic plate, as an advanced structural ceramic material, plays an irreplaceable role in many high-end fields due to its excellent comprehensive performance. It is not an ordinary ceramic, but an engineering material with extremely high performance prepared through high-tech processes.

Understanding zirconia ceramics: why is it so outstanding?
Before understanding the specific applications, we first need to understand the core advantages of zirconia ceramic plates, which are the fundamental reasons for their widespread use
Extremely high strength and toughness: Its bending strength can reach over gigapascals, far exceeding most metals and traditional ceramics, and it is not easily brittle.
Excellent wear resistance: high hardness and low friction coefficient make it an ideal wear-resistant component with a lifespan far exceeding that of metal materials.
Excellent corrosion resistance: able to resist the erosion of most acids, alkalis, salts, and molten metals, and work stably in harsh chemical environments.
Low thermal conductivity and high temperature stability: It is an excellent insulation material that can maintain its shape and performance unchanged at high temperatures.
Biocompatibility: Zirconia of specific grades (such as Y-TZP) is non-toxic and has no allergic reactions to the human body, making it an ideal biomedical material.
Core Value: The core value of zirconia ceramic plates lies in replacing traditional materials such as metals, ordinary plastics, or alumina ceramics to solve problems such as wear, corrosion, short lifespan, high maintenance costs, or poor biocompatibility.

Detailed explanation of the main application areas of zirconia ceramic plates

1. Industrial sector: Guardian of wear and corrosion resistance
   In industrial production, equipment wear and corrosion are the main reasons for downtime and increased costs. Zirconia ceramic plates shine here.
   Application example:
   Wear resistant lining plate and guide rail: used as inner lining plate for material conveying systems (such as chutes, silos, fan blades) in industries such as mining, power, and ports.
   Mechanical seal ring: used for sealing the rotating shaft of pumps, compressors, and reaction vessels, especially in working conditions with corrosive media.
   Ceramic bearings and ball valves: used in high-speed, non lubricated or highly corrosive environments, such as chemical pumps and precision instruments.
   Textile porcelain parts: used as wire guides, yarn breakage detectors, etc., with minimal fiber wear, ensuring product quality.
   Problem solved:
   Significantly extending equipment lifespan: Its ultra-high wear resistance increases component lifespan by several times or even tens of times, reducing replacement frequency.
   Reduce maintenance costs and downtime: Reduced unplanned downtime and maintenance labor costs caused by component damage.
   Improving product quality: In the textile industry, smooth ceramic surfaces can effectively protect fibers, reduce fuzz and breakage.
   Adapt to harsh environments: Work stably in acidic, alkaline, and high-temperature environments, solving the problem of corrosion and deformation of metal materials.
2. In the field of electronics and semiconductors: the cornerstone of precision and insulation
   This field requires extremely high purity, flatness, insulation, and stability of materials.
   Application example:
   Integrated circuit board (PCB) drilling pad: When drilling micro holes, it is placed under the PCB to protect the drilling floor and provide a flat support surface.
   Semiconductor manufacturing fixtures and fixators: used for wafer transfer, heat treatment, and other processes, such as ceramic suction cups and push rods.
   Electronic component substrates and insulation components: used in high-power, high-frequency electronic devices.
   Problem solved:
   Ensure drilling accuracy and quality: High hardness and flatness can prevent drill bit displacement and wear, ensure precise micro hole positions, and reduce “exit burrs” in PCB materials.
   High cleanliness and low pollution: Zirconia ceramics do not release metal ions at high temperatures and will not contaminate precious wafers.
   Excellent insulation performance: ensuring stable operation of electronic devices under high voltage and high frequency.
   High temperature sudden change resistance: does not deform or crack in semiconductor processes with rapid temperature rise and fall.
3. Medical and dental fields: sturdy and compatible life partners
   The biocompatibility of zirconia ceramics makes it an ideal choice as an alternative to metal implants.
   Application example:
   Dental restoration: all ceramic crowns, bridges, and dental abutments. Due to its color being close to real teeth, it has excellent aesthetics.
   Orthopedic implants: weight-bearing components such as artificial hip joint ball heads and knee joints.
   Problem solved:
   Excellent biocompatibility: completely solves the problem of allergies to metals such as nickel, cobalt, and chromium in some populations.
   Aesthetic effect comparable to real teeth: Say goodbye to the “silver shimmer” of metal teeth and achieve a natural and beautiful restoration effect.
   Extremely high strength and durability: capable of withstanding long-term tests of chewing force and joint activity, with a long lifespan.
   Low thermal conductivity: When used as a dental crown, it can effectively isolate cold and hot stimuli and protect the dental pulp.
4. Daily life and emerging fields: boosters for performance improvement
   Zirconia ceramics are quietly entering our daily lives, enhancing the product experience.
   Application example:
   Smartphone Backboard: Some high-end models use microcrystalline zirconium ceramic backboards, providing a warm touch, extremely high wear resistance, and excellent signal penetration.
   Cutting tools: Ceramic knives never rust, are sharp and long-lasting, and do not react chemically with food, maintaining the original flavor of the ingredients.
   Watch case and bracelet: lightweight, durable, and skin friendly, becoming the material choice for high-end watches.
   New energy and aerospace: as electrolyte membranes for fuel cells, insulation tiles for spacecraft, etc.
   Problem solved:
   Enhance product texture and durability: make consumer electronics products stronger and more aesthetically pleasing.
   Meet special functional requirements, such as solving rust and odor problems in the field of cutting tools; Ensure signal quality in the field of communication.

Zirconia ceramic plates have evolved from a laboratory material to a key component driving progress in many high-tech fields. It is not simply a “replacement” for old materials, but provides better, more reliable, and longer lasting solutions for various industries through a series of unique properties such as high strength, high toughness, wear resistance, corrosion resistance, and biocompatibility.
From ensuring continuous production in heavy industry to safeguarding precision dust-free semiconductor manufacturing; From repairing people’s confident smiles to improving the quality of daily technological products, the application prospects of zirconia ceramic panels are broad and profound. With the continuous advancement of preparation technology and cost optimization, we will surely see this “hard core” material shine in more fields in the future.

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.