Blue zirconia ceramic with large ends and small parts in the middle

The blue zirconia ceramic has two large ends and a small middle part, which is a special structural component made of high-purity zirconia ceramic material through precision molding technology. Its external characteristics are larger diameters at both ends and smaller diameters in the middle, forming a “dumbbell shaped” or “spindle shaped” overall shape, with a unique blue luster on the surface. This component combines the high hardness, wear resistance, corrosion resistance, and excellent chemical stability of zirconia ceramics, making it a high-performance structural ceramic component.

Material characteristics
High hardness: The Mohs hardness can reach 8.5, second only to diamond, and it has excellent wear resistance
High strength: The bending strength can reach 1000-1200MPa, far superior to traditional ceramic materials
Corrosion resistance: able to resist corrosion from various chemical media such as acid, alkali, organic solvents, etc
Low friction coefficient: Smooth surface, low friction coefficient, conducive to reducing wear
Insulation performance: Good electrical insulation, suitable for the electronic field
Biocompatibility: Non toxic and odorless, meeting the requirements of biomedical materials
High temperature stability: can maintain stable performance in high temperature environments above 1000 ℃

Structural advantages
The design structure with two large ends and a small middle has the following advantages:
Uniform stress distribution: The large diameter parts at both ends provide good support and stress surface
Mid neck design: reduces material usage while meeting specific space constraints
Connection flexibility: easy to connect and fix with other components
Accurate guidance: The slender neck can serve as a guiding axis to improve assembly accuracy

Product Application

1. Precision Machinery Field
   Bearing component: used as a cage or rolling element for high-speed bearings, utilizing its low friction and high wear resistance characteristics
   Precision transmission components: used as transmission shafts or gears in micro reducers and precision stepper motors
   Measuring instruments: guide shafts and supporting components used in precision measuring equipment to ensure measurement accuracy
2. Medical device field
   Artificial joint: used as a connecting component for artificial hip and knee joints, utilizing its biocompatibility and wear resistance
   Dental implants: serving as abutments or connectors for dental implants, providing stable support
   Surgical tools: used for the transmission and connection parts of minimally invasive surgical instruments to ensure precise operation
3. In the field of electronics industry
   Semiconductor equipment: precision components used as wafer processing equipment, corrosion-resistant and insulated
   Connector: An electronic connector used in high-temperature and highly corrosive environments to ensure stable signal transmission
   Fiber optic communication: used as a precision centering component for fiber optic connectors to improve connection efficiency
4. Chemical industry field
   Seals: Sealing components used for chemical pumps and valves, corrosion-resistant and high-temperature resistant
   Mixing shaft: used as a transmission shaft in corrosive medium mixing equipment to extend its service life
   Filter component: a filtering device used for corrosive liquids to improve filtration efficiency and service life

Solve the problem
Wear and tear issue: Traditional metal parts are prone to wear and tear in high-speed operation or corrosive environments, while blue zirconia ceramic parts significantly extend their service life
Corrosion problem: Metal parts are prone to corrosion and failure in corrosive environments such as acid and alkali, while ceramic materials can effectively resist corrosion
Accuracy maintenance issue: Ceramic materials have a small coefficient of thermal expansion and can still maintain high accuracy in environments with large temperature changes
Lightweight requirements: Ceramic materials have lower density, which helps to achieve equipment lightweighting
Insulation requirements: Ceramic parts have more advantages than metal parts in electronic devices that require insulation
Biocompatibility issue: In medical implants, ceramic materials are less likely to cause human rejection reactions than metal materials

customized service

1. Size customization
   Diameter range: The diameters of the large diameter parts at both ends and the thin neck part in the middle can be customized according to customer needs, ranging from 0.5mm to 100mm
   Length customization: The overall length can be flexibly adjusted according to the application scenario, ranging from 5mm to 500mm
   Tolerance control: It can precisely control dimensional tolerances, with conventional tolerances up to ± 0.01mm and special requirements up to ± 0.005mm
2. Performance customization
   Color adjustment: In addition to standard blue, the sintering process of zirconia ceramics can be adjusted according to customer needs to obtain different shades of blue or other colors
   Mechanical performance adjustment: By adjusting the material formula and sintering process, the mechanical performance indicators such as hardness and strength of customized parts can be determined
   Surface treatment: Provides various surface treatment options such as polishing, sandblasting, coating, etc. to meet different friction and wear resistance requirements
3. Structural customization
   Shape optimization: The shape of the large-diameter parts at both ends (such as cylinders, hexagons, and irregular shapes) can be customized according to customer application scenarios
   Function integration: Threads, keyways, holes and other structures can be integrated on the parts for easy connection with other components
   Special structure: Non standard structures can be designed as needed, such as flanges, protrusions, etc. at one or both ends

Blue zirconia ceramics, with their unique material properties and structural advantages, have shown broad application prospects in multiple fields such as precision machinery, medical equipment, electronics industry, chemical industry, etc. We provide comprehensive customized services to meet the personalized needs of different customers. By choosing our products, you will receive high-performance, long-lasting, and highly reliable solutions that effectively address issues such as wear, corrosion, and precision maintenance that traditional materials encounter during use. If you have any needs, please feel free to contact us at any time, and we will be dedicated to serving you.

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.