지르코니아 세라믹 공작물의 열적 특성
지르코니아 세라믹, as an advanced engineering ceramic material, have been widely used in the global industrial field due to their unique thermal and physical properties.
Thermal performance characteristics of zirconia ceramics
- Extremely high temperature resistance performance
-Temperature range of use: Zirconia ceramics can maintain structural stability in environments up to 2400 ° C
-Melting point: reaching 2715 ° C, much higher than most metals and alloys
-Long term working temperature: can work stably for a long time within the range of 1100-1400 ° C - Excellent thermal insulation performance
-낮은 열전도율: The thermal conductivity at room temperature is only 2-3 W/(m · K), which is about one-third of that of alumina ceramics
-Low thermal diffusivity: effectively slowing down the heat transfer rate
-High temperature insulation: can maintain excellent insulation characteristics even in high temperature environments - Excellent thermal shock stability
-낮은 열팽창 계수: about 10 × 10 ⁻⁶/K, close to metallic materials
-High fracture toughness: significantly improved thermal shock resistance through phase transformation toughening mechanism
-내열 충격성: able to withstand rapid temperature changes without breaking - Phase transition characteristics and thermal stability
-Phase transition temperature control: Control the phase transition temperature by adding stabilizers (such as yttrium oxide)
-High temperature phase stability: ensuring structural integrity is maintained over a wide temperature range
-Thermal cycle durability: minimal performance degradation after multiple thermal cycles
제품 적용 분야
Industrial manufacturing applications
- High temperature furnace components: heating element, furnace lining, thermocouple protection tube
- Thermal instrumentation components: high temperature sensors, flow meter components, heat exchange elements
- 반도체 제조: wafer processing fixtures, heat treatment trays, diffusion furnace components
Energy and Chemical Industry - Fuel cell components: solid oxide fuel cell electrolyte layer, connecting plate
- 화학 장비: corrosion-resistant reactor lining, high-temperature valve components
- 항공우주: Engine thermal barrier coatings, turbine components
Research and Medical Applications - Laboratory equipment: high-temperature crucible, thermal analysis instrument components
- 의료 장비: dental restorations, artificial joints (utilizing their biocompatibility)
Product advantages and problem-solving abilities
Excellent performance advantage
- 뛰어난 환경 적응성: able to maintain stability in oxidizing, reducing, and inert atmospheres
- 내마모성 및 부식 방지: Combining high hardness and chemical inertness to extend the service life of components
- 치수 안정성: Almost no creep at high temperatures, maintaining precise dimensions
- 단열 성능: Simultaneously possessing thermal insulation and electrical insulation characteristics
해결해야 할 주요 쟁점들 - High temperature deformation challenge: replacing metal materials to solve the problem of high-temperature softening deformation
- Improved thermal efficiency: Reduce heat loss through excellent insulation performance
- Equipment lifespan extension: The high-temperature corrosion resistance significantly prolongs the service life of high-temperature equipment
- Precision manufacturing guarantee: Stable thermal performance ensures dimensional accuracy in high-temperature environments
- Enhanced safety performance: reduces the risk of industrial accidents caused by material failure
Customer Case Study Sharing
Case 1: European semiconductor equipment manufacturer
도전: The customer requires a wafer processing fixture that can maintain dimensional stability at a high temperature of 1200 ° C. The original alumina ceramic components have developed microcracks during thermal cycling, leading to wafer contamination.
솔루션: We have developed yttria stabilized zirconia ceramic fixtures and optimized the design of thermal expansion coefficient matching.
결과: Product lifespan extended by 300%, wafer contamination rate reduced by 95%, and customer annual maintenance costs reduced by 40%.
Case 2: North American high-temperature furnace manufacturer
도전: The customer’s high-temperature experimental furnace requires furnace tubes that can withstand rapid temperature rise and fall (room temperature ⇌ 1500 ° C) without breaking.
솔루션: We provide phase change toughened zirconia ceramic furnace tubes to enhance thermal shock stability.
결과: The thermal cycle life has been increased from 50 times to over 5000 times, significantly enhancing the competitiveness of customer products.
Case Three: Asian Automotive Parts Suppliers
도전: The fuel cell developed by the customer requires a high-performance electrolyte support that maintains ion conductivity and mechanical strength at high operating temperatures.
솔루션: We provide nanostructured zirconia ceramic sheets with optimized microstructure and phase composition.
결과: The battery efficiency has increased by 15%, and the service life has been extended to over 40000 hours, helping customers win major project contracts.
The excellent thermal properties of zirconia ceramic workpieces make them an ideal material choice for extreme temperature environments. From high temperature stability to thermal shock resistance, from thermal insulation to dimensional stability, these characteristics together constitute the core competitiveness of zirconia ceramics in high-end industrial applications.
As a professional manufacturer of customized quartz products, we not only provide standardized zirconia ceramic workpieces, but also optimize the material formula, structural design, and processing technology according to your specific application needs, ensuring that the products perform at their best in your specific working environment.
What thermal management issues or high-temperature material challenges have you encountered during the use of your product? Welcome to leave a message and communicate with us.
브루드세 세라믹 는 알루미나 세라믹, 지르코니아 세라믹, 질화 규소 세라믹, 질화 알루미늄 세라믹, 실리콘 카바이드 세라믹, 탄화 붕소 세라믹, 바이오 세라믹, 기계 가공 가능 세라믹 등 다양한 고품질 석영 유리를 공급 및 판매합니다. 다양한 세라믹 제품의 맞춤형 요구 사항을 충족할 수 있습니다.