Rectangular porous alumina ceramic structural component is an industrial key component prepared by advanced ceramic forming and sintering technology based on high-purity alumina (Al ₂ O3) material. The standardized rectangular geometry combined with precise hole design provides reliable structural and functional solutions for harsh industrial environments such as high temperature, corrosion, wear, and electrical insulation. This product is widely used in high-end manufacturing fields such as semiconductor, metallurgy, chemical, medical, and new energy due to its excellent mechanical properties, thermal properties, and chemical stability.
Core product advantages
The excellence of rectangular porous alumina ceramic structural components lies in their material nature and precision manufacturing process, with the main advantages reflected in the following aspects:
- 뛰어난 기계적 성능
높은 경도와 내마모성: The Mohs hardness is as high as level 9, second only to diamond, which can effectively resist particle erosion and mechanical wear, extending the service life of equipment.
높은 기계적 강도: high bending strength, strong pressure bearing capacity, able to maintain structural integrity and dimensional stability under high load conditions. - Excellent thermal and chemical stability
높은 내열성: Long term use temperature can reach above 1600 ℃, with a small coefficient of thermal expansion, and is not easy to crack under rapid cooling and heating conditions, with good thermal shock resistance.
내식성: It has strong resistance to most acids, alkalis, and solvents, is not prone to chemical changes, and is suitable for highly corrosive environments. - Good electrical performance
High insulation performance: It has excellent electrical insulation performance at both room temperature and high temperature, with high volume resistivity, making it an ideal insulation support, fixing, and isolation component.
낮은 유전율과 손실: suitable for high-frequency and high-temperature electronic devices as circuit substrates or insulating carriers. - Precise dimensions and structure
Regular structure: The standard rectangular shape facilitates modular design and installation in equipment.
Flexible hole design: The size, position, quantity, and shape of holes (circular, square, and irregular holes) can be customized with high precision according to functional requirements, achieving various functions such as diversion, positioning, weight reduction, and threading.
주요 적용 분야
This structural component has become a core component in multiple high-tech and industrial fields due to its comprehensive performance:
반도체 산업: used as wafer sintering carrier plate, diffusion furnace paddle, insulation fixture, insulation block and positioning block in plasma processing chamber. Its high purity and high temperature resistance ensure the cleanliness and stability of the manufacturing process.
Metallurgy and heat treatment industry: As the lining, guide rail, firing plate, and crucible support of high-temperature furnaces, it effectively resists high-temperature deformation and furnace gas corrosion.
Chemical and environmental protection equipment: used to manufacture corrosion-resistant fillers, support grids, nozzles, sensor protective sleeves, and work stably in harsh chemical environments for a long time.
의료 및 분석 기기: as insulation components for X-ray machines, CT scanners, as well as high-temperature and insulated components in various analytical instruments (such as chromatographs).
New energy and electronics: used as insulation separators and supports in lithium battery sintering furnaces and fuel cell stacks; Used as high-voltage insulators and other insulation structural components in power equipment.
The key problems we can solve
Choosing rectangular perforated alumina ceramic structural components aims to directly address and solve the following industry pain points:
Metal components are prone to corrosion and have a short lifespan: In acidic and alkaline environments, they can replace metal materials such as stainless steel to fundamentally solve corrosion and rust problems, significantly reducing maintenance and replacement frequency.
Insufficient temperature resistance of plastic and ordinary ceramic parts: To avoid equipment failure and product contamination caused by material softening, melting, or decomposition under high temperature conditions.
Unreliable performance of insulation materials: Provide high insulation stability even in high temperature and high humidity environments, prevent circuit short circuits and leakage, and ensure the safety of equipment and personnel.
Poor dimensional accuracy and low consistency of structural components: Through precision machining, the dimensional and hole position accuracy of each component is ensured, achieving precise assembly and stable operation of the equipment, and reducing systematic errors caused by component tolerances.
Equipment efficiency and energy consumption issues: Its lightweight (perforated design can reduce weight) and high temperature resistance characteristics help with equipment thermal management and improve energy efficiency.
전문적인 맞춤형 서비스
We deeply understand that standard products may not necessarily meet all unique application scenarios. Therefore, we provide comprehensive engineering customization support:
머티리얼 커스터마이징: Different purity levels of alumina ceramics ranging from 85%, 95% to 99% and above can be provided according to demand to balance cost and performance.
Customization of size and structure: Supports non-standard rectangular design, and can optimize the aperture, depth, pattern, and arrangement of holes in a targeted manner.
Surface treatment and post-processing: We provide precision machining services such as polishing, grinding, and laser marking to meet specific surface smoothness, dimensional tolerances, or identification requirements.
Rectangular porous alumina ceramic structural components are a comprehensive solution for solving high temperature, wear, corrosion, and insulation challenges in modern industry. Its objective material properties, wide applicability, and professional customization capabilities make it a key element in improving equipment reliability, safety, and efficiency. We are committed to providing customers with high-performance and stable quality alumina ceramic products and solutions.
브루드세 세라믹 는 알루미나 세라믹, 지르코니아 세라믹, 질화 규소 세라믹, 질화 알루미늄 세라믹, 실리콘 카바이드 세라믹, 탄화 붕소 세라믹, 바이오 세라믹, 기계 가공 가능 세라믹 등 다양한 고품질 석영 유리를 공급 및 판매합니다. 다양한 세라믹 제품의 맞춤형 요구 사항을 충족할 수 있습니다.
