Aluminum oxide groove ceramic block

Aluminum oxide groove ceramic block is a precision ceramic component made from high-purity aluminum oxide (Al ₂ O3) as the main raw material, which is formed by dry pressing or isostatic pressing and then sintered at high temperature. Its most prominent feature is the surface design with one or more grooves, channels, or holes of specific shapes and sizes to meet complex mechanical fixation, guidance, insulation, or load-bearing requirements.
As an advanced structural ceramic, it integrates the excellent performance of alumina ceramics and the functionality of customized groove structures, providing a reliable and efficient solution for applications in harsh environments in modern industrial equipment.

Caractéristiques et avantages principaux :
Excellente résistance à l'usure : With high hardness (Rockwell hardness HRA80-90), it can effectively resist material erosion and mechanical wear, and its service life far exceeds that of metal and other non-metallic materials.
Excellente isolation électrique : high resistivity, able to maintain stable insulation performance even in high temperature and high voltage environments, ensuring safe operation of equipment.
Résistance mécanique extrêmement élevée : high compressive strength, able to withstand huge loads and stresses, not easily deformed or broken.
Outstanding high temperature resistance: The heat resistance can reach over 1600 ℃, with a small coefficient of thermal expansion. It can maintain dimensional stability in high temperature environments without melting or deformation.
Inertie chimique stable : resistant to corrosion from acid, alkali, and various organic solvents, suitable for complex chemical environments.
Precise size control: Through advanced molding and processing techniques, the groove size accuracy is high, ensuring perfect fit with matching components.

Quels problèmes le produit peut-il résoudre ?
Aluminum oxide groove ceramic block is not a simple component, but a solution tailored to specific industrial pain points. It can effectively solve the following key problems:

1. Solve the problem of frequent wear and replacement
   Pain point: In the processes of conveying, guiding, and positioning, metal or plastic components wear out rapidly due to continuous friction, resulting in frequent equipment shutdowns and high maintenance costs.
   Solution: By utilizing its extraordinary wear resistance, the alumina groove ceramic block can extend the lifespan of components by several times or even tens of times, significantly reducing downtime and spare parts replacement costs.
2. Solve the problem of material failure in high-temperature environments
   Pain point: In scenarios such as high-temperature furnaces and sintering lines, ordinary materials may soften, oxidize, or melt, resulting in loss of function.
   Solution: Its inherent high temperature resistance enables it to operate normally in a red hot state, ensuring the continuity and stability of the high-temperature process flow.
3. Solve the dilemma of balancing insulation, wear resistance, and high temperature resistance
   Pain point: Many applications, such as high-temperature electric furnace guide rails and insulation bushings, require materials with good insulation, wear resistance, and high temperature resistance. Traditional materials often only meet one or two of these requirements.
   Solution: The alumina groove ceramic block perfectly combines these three properties, providing an integrated comprehensive solution that simplifies design and improves equipment reliability.
4. Solve the stability problem of precision positioning and guidance
   Pain point: In automation equipment and measuring instruments, slight wear or deformation of guide grooves or positioning grooves can lead to loss of accuracy.
   Solution: High hardness ensures that the groove shape remains unchanged for a long time, and high dimensional accuracy ensures the accuracy of initial assembly, providing a long-term stable benchmark for precision motion and control.

Principaux domaines d'application
With its unique performance combination, alumina groove ceramic blocks play an irreplaceable role in the following fields:
Industrial Automation and Transmission:
Linear guide slider: used as a wear-resistant block for precision linear modules.
Conveyor line guide strip: guides the belt or chain to prevent deviation and wear on the frame.
Mechanical arm end effector: a wear-resistant and insulated component used for gripping and positioning.
Industrie de l'électronique et des semi-conducteurs :
Sintering furnace guide rail: It carries circuit boards and electronic components through a high-temperature furnace, and has insulation, high temperature resistance, and load-bearing functions.
Wafer Boat components: used to fix and support silicon wafers.
Insulation columns and insulation bushings: provide reliable insulation support in high-voltage or high-frequency equipment.
High temperature industrial equipment:
Kiln lining components: used as supporting or separating elements.
Thermocouple protection tube: The design with grooves can be used to fix or integrate temperature measurement units.
Glass industry: used for guiding and positioning glass conveyor rollers.
Textile and Packaging Machinery:
Wire guide: guides fibers and yarns with extremely low wear and does not damage materials.
Guiding blocks for sealing and cutting equipment: wear-resistant, ensuring long-term operational accuracy of packaging machinery.
Research and measurement equipment:
Optical platform support block: stable and insulated.
Fixed and insulated seats in experimental equipment: used to build customized experimental environments.

Service personnalisé
We are well aware that standard products cannot meet the unique needs of all customers. Therefore, we provide comprehensive and flexible customized services to ensure that you receive the most suitable solution for your application.
Personnalisation de la taille et de la forme :
We can accurately process the overall shape of ceramic blocks based on your drawings (PDF, CAD, STEP, etc. formats).
The width, depth, angle, radius, and bottom shape (V-shaped, U-shaped, flat, etc.) of the groove can be customized as needed.
Purity and grade selection of alumina:
We offer a variety of purity options ranging from 90%, 95%, 99% to 99.5%. The higher the purity, the better the mechanical strength, temperature resistance, and corrosion resistance to meet performance requirements under different working conditions.
Surface smoothness and precision machining:
We can provide different surface smoothness from sintered state (As fired) to polished level (mirror effect) as needed.
It can perform subsequent precision machining such as chamfering, drilling, and tapping, making it convenient for installation and integration.
Technical support and collaborative design:
Our engineering team can provide you with material selection, structural design, and application feasibility analysis.
If you only have a preliminary idea, we can assist you in completing the detailed design of the product and turning your ideas into manufacturable drawings.

Aluminum oxide groove ceramic blocks are an ideal choice for solving complex problems such as wear resistance, high temperature resistance, insulation, and precision positioning in modern industry. Whether choosing our standard products or utilizing our professional customized services, we are committed to providing durable, reliable, and efficient core components for your equipment, helping you improve production efficiency and product competitiveness.
Feel free to contact us anytime to discuss your specific needs!

Brudeze Ceramics fournit et vend une large gamme de verre de quartz de haute qualité, y compris des céramiques d'alumine, des céramiques de zircone, des céramiques de nitrure de silicium, des céramiques de nitrure d'aluminium, des céramiques de carbure de silicium, des céramiques de carbure de bore, des biocéramiques, des céramiques usinables, etc. Nous pouvons répondre aux exigences de personnalisation de divers produits céramiques.