Non standard machinable MACOR ceramic parts

Non standard machinable MACOR ceramic parts are high-performance components made of glass ceramic materials, which combine the advantages of traditional ceramics such as high hardness, high wear resistance, and low water absorption, while also possessing glass like machinability. This material allows for the use of ordinary metal processing machines for machining, enabling easy customization of complex shapes and precise dimensions. Its processing tolerance can be maintained within a very small range, up to 0.0005 inches (0.013 millimeters), with a surface finish of less than 20 microinches (0.5 micrometers), and can be polished to a smoothness of 0.5 microinches (0.013 micrometers).

Application area
MACOR ceramic parts have been widely used in multiple high-tech fields due to their unique properties:
-Aerospace field: used to manufacture fasteners on doors, windows, and hinges of space shuttle brackets, as well as components in satellite launch systems. For example, over 200 different shaped MACOR components can be found on reusable space shuttle orbiters in the United States.
-In the field of electronics/semiconductor, it is used for precision coil frames and high-voltage insulators, and its good electrical insulation and thermal stability make it an ideal material.
-Medical field: Due to its high temperature resistance, inertness, good tensile strength, insulation performance, and radiation resistance, MACOR ceramics are used to manufacture reflectors, cavity components, etc. in medical laser equipment. For example, laser surgical knife cavity components and skin treatment laser windows.
-High vacuum applications: In ultra-high vacuum environments, MACOR is used as an insulator or coil support, as well as a vacuum feed tank.
-Laser applications: Used for partitions, reflectors, and cavities in laser components, its high reflectivity and radiation resistance make it suitable for medical laser equipment and spacecraft laser communication systems.
-Laboratory equipment: Used in laboratory analysis and testing equipment for manufacturing precision components.
-Electrical insulation application: In power and high-voltage equipment, it is used to make insulators to prevent arcing and current leakage.
-Thermal management application: used for heat dissipation components in electronic devices, especially in temperature sensitive or highly insulated devices.

Customized service
Customized services for non-standard machinable MACOR ceramic parts can meet customers’ personalized needs:
-Design and Processing: A professional custom service provider with advanced CAD/CAM design systems, combined with precision CNC machining technology, can complete the customized production of MACOR ceramic components from design to finished products in one stop based on customer provided drawings or concepts. Whether it is complex geometric structures, small precision requirements, or special surface treatments, they can all be accurately achieved.
-Processing flow: The processing flow includes steps such as powder granulation molding sintering precision machining testing cleaning. This integrated service model ensures strict quality control at every stage from raw materials to finished products.

Non standard machinable MACOR ceramic parts have shown great potential and value in high-tech and precision manufacturing fields due to their excellent performance and flexible customization services. Choosing customized MACOR ceramic components means choosing technological innovation, excellent quality, and infinite possibilities.

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.