10-200mm zirconia ceramic parts

Zirconia ceramic parts are advanced ceramic materials mainly composed of zirconia (ZrO ₂) and sintered at high temperatures. Its size range is from 10mm to 200mm, and can be customized according to customer needs. Due to its excellent physical and chemical properties, zirconia ceramic parts have been widely used in multiple fields.

1. Material characteristics
   Zirconia ceramic parts have the following excellent properties:
   High hardness and strength: The Mohs hardness of zirconia ceramics can reach 8-9, second only to diamond, with extremely high mechanical strength and wear resistance.
   High toughness: Compared to other ceramic materials, zirconia ceramics have higher fracture toughness and are less prone to brittle fracture.
   High temperature resistance: Zirconia ceramics have a melting point of up to 2715 ° C and can be used for a long time in high-temperature environments.
   Wear resistance: Its wear resistance is several times or even tens of times that of most metal materials, making it particularly suitable for harsh working conditions.
   Corrosion resistance: It has good resistance to most chemicals such as acids, alkalis, and salts.
   Biocompatibility: Zirconia ceramics have good biocompatibility and can be used in the medical field.
   Electrical insulation performance: It has excellent electrical insulation performance and is suitable for electronic and electrical equipment.
2. Size range
   Diameter: Customizable within the range of 10-200mm.
   Thickness: The thickness can be adjusted according to customer needs to adapt to different application scenarios.
   Accuracy: The machining accuracy can reach 0.01mm, meeting the high-precision requirements.

Application

1. Aerospace field
   Aircraft engine components: Zirconia ceramic parts are widely used in high-temperature components of aircraft engines, such as combustion chambers, turbine blades, etc., due to their high temperature resistance and corrosion resistance.
   Spacecraft components: In spacecraft, zirconia ceramic parts can be used to manufacture high-temperature resistant insulation materials and structural components.
2. In the field of mechanical manufacturing
   High precision mechanical parts: The high hardness and wear resistance of zirconia ceramics make them suitable for manufacturing high-precision mechanical parts such as bearings, cutting tools, etc.
   Wear resistant tools: Zirconia ceramics can be used to make cutting tools, molds, etc., for processing high hardness materials.
3. Petrochemical industry
   Corrosion resistant equipment: Zirconia ceramic parts can be used to manufacture corrosion-resistant equipment such as pipelines, valves, pumps, etc., suitable for corrosive environments in the petrochemical industry.
   Wear resistant components: In the process of oil extraction and transportation, zirconia ceramic parts exhibit excellent wear resistance.
4. Medical field
   Artificial joints: Zirconia ceramics are used to manufacture artificial joints and dental implants due to their high toughness and biocompatibility.
   Surgical instruments: Zirconia ceramics can be used to manufacture surgical knives, scissors, etc., and are favored due to their high hardness and corrosion resistance.
5. Electronic field
   Electronic components: Zirconia ceramics have good electrical insulation properties and can be used to manufacture electronic components such as circuit boards and insulators.
   Optical communication: Zirconia ceramics can be used in optical communication equipment such as fiber optic connectors, and are widely used due to their high precision and high temperature resistance.
6. Automotive field
   Engine components: Zirconia ceramic parts can be used to manufacture high-temperature components for automotive engines, such as spark plugs, sensors, etc.
   Wear resistant parts: In automotive transmission systems, zirconia ceramic parts exhibit excellent wear resistance.

Customized description

1. Material selection
   Zirconia types: Partially stabilized zirconia (PSZ), fully stabilized zirconia (FSZ), or zirconia toughened alumina (ZTA) can be selected according to demand.
   Additives: Stabilizers such as yttrium oxide (Y ₂ O3) and magnesium oxide (MgO) can be added to improve the toughness and stability of the material.
2. Surface treatment
   Surface roughness: Grinding, polishing and other treatments are carried out according to the requirements to meet different surface roughness requirements.
   Coating treatment: Special coatings can be applied to improve corrosion resistance, wear resistance, or insulation.
3. Accuracy level
   Normal precision: suitable for general industrial applications.
   High precision: suitable for precision machinery, electronics and other fields.
   Ultra high precision: suitable for high demand fields such as aerospace and medical.
4. Quantity and delivery cycle
   We can customize different quantities of zirconia ceramic parts according to customer needs, from individual samples to mass production, and the delivery cycle depends on the complexity of the order.

10-200mm zirconia ceramic parts are an advanced ceramic material with excellent performance and wide applications. Through customized services, we can meet the needs of different customers in different fields and provide them with the best solutions. If you have any needs regarding zirconia ceramic parts, please feel free to consult us and we will be happy to serve you!