5-200mm ZTA ceramic square hole plate

In industrial production and scientific research experiments, it is often necessary to have a material that has excellent mechanical properties and can meet specific structural requirements. ZTA ceramic square hole plate, as a high-performance structural ceramic component, has been widely used in many fields due to its unique material advantages and precise manufacturing processes. The ZTA ceramic square hole plate we provide covers a size range of 5mm to 200mm, which can meet diverse needs from small precision components to large industrial modules.

ZTA ceramic square hole plate, with the name “ZTA” representing its main components: composite ceramics of zirconia (ZrO ₂) and alumina (Al ₂ O3). This is a composite material made by doping a certain proportion of zirconia (usually in the form of phase transition toughened zirconia) into an alumina ceramic matrix. Alumina provides a good foundation for hardness and wear resistance, while the addition of zirconia significantly enhances the material’s toughness, thermal shock resistance, and impact resistance.
Our ZTA ceramic square hole plates are made using advanced dry pressing, isostatic pressing, or injection molding techniques, combined with precision sintering processes. The board presents a regular square shape with precisely machined circular or square holes. Its surface is smooth, the dimensional accuracy is high, and the hole tolerance is strictly controlled within the allowable range. The product has the following core features:
High strength and high hardness: The bending strength and compressive strength of ZTA ceramics far exceed those of ordinary engineering ceramics and most engineering plastics, and can even be comparable to certain metals. At the same time, it has high Vickers hardness and exhibits excellent wear resistance.
Excellent wear resistance: In frictional environments, ZTA ceramic square hole plates can effectively resist wear and have a much longer service life than metal or ordinary ceramic materials, making them particularly suitable for situations where particles are washed away or sliding friction occurs.
Good thermal shock resistance: Due to the phase transition toughening effect of zirconia, ZTA ceramics have better resistance to temperature fluctuations without cracking compared to pure alumina ceramics, making them suitable for working environments with large temperature fluctuations.
Good chemical stability: ZTA ceramics are resistant to acid and alkali corrosion, are not easily reactive with most chemicals, and can maintain stable performance even in harsh chemical environments.
Low density: Compared to metal materials such as stainless steel, ZTA ceramics have a lower density (about 4.0-4.5 g/cm ³), which helps to reduce the overall weight of the structure.
Good machinability: Although ceramic materials are usually difficult to process, ZTA has slightly better machinability compared to other more brittle ceramic materials, and can be used for subsequent precision drilling, cutting, etc. with diamond tools.
The ZTA ceramic square hole plate we provide has a square edge length and aperture/hole spacing that can vary from a minimum of 5mm to a maximum of 200mm. The thickness can also be customized according to requirements, providing great flexibility for various application scenarios.

Application area
ZTA ceramic square hole plate has a wide range of applications in the following fields due to its comprehensive excellent performance:
In the field of chemical engineering and environmental protection:
Catalyst carrier/distribution plate: used as a support plate or gas/liquid distribution plate for catalysts in chemical reactors. The square hole design facilitates uniform fluid flow, while ZTA’s corrosion resistance and high precision ensure long-term stable operation.
Filtration and Separation: Used to make corrosion-resistant and wear-resistant filter elements or separation plates, and to process fluids containing solid particles or corrosive media.
Flue gas desulfurization and denitrification device: In flue gas treatment systems, as modular components that are resistant to high temperatures and corrosion, such as spray layer support plates, defogger supports, etc.
In the field of energy and power:
Fly ash/ore screening sieve plate: used in mineral processing or coal powder treatment to screen granular materials. ZTA’s high hardness and wear resistance enable it to withstand strong impacts and wear, with a longer lifespan than traditional metal sieve plates.
Airflow distribution plate: used in equipment such as boilers and fluidized bed reactors to evenly distribute airflow and prevent excessive local flushing.
Mechanical and Wear resistant Fields:
Wear resistant lining plate/armor: ZTA square hole plate is used as an inner lining in areas such as silos, chutes, and conveying pipelines that are susceptible to material wear, significantly improving the service life of the equipment.
Sealing element support plate: In complex sealing structures, it serves as a wear-resistant and corrosion-resistant support or guiding component.
Laboratory and Research Fields:
Sample support/filter plate: In laboratory equipment, it is used to support solid samples or perform liquid-solid separation. Its chemical inertness and high temperature stability ensure the accuracy of experiments.
Reactor internals: used to construct various special structures of reactor internals.
Other fields:
Electronic device heat dissipation/substrate: Utilizing its good insulation and certain thermal conductivity (higher than pure zirconia), it is applied in certain specific electronic packaging or heat dissipation structures.
Special mold: used to produce mold components with specific shapes that require high wear resistance and corrosion resistance.

Customized service
We are well aware that different customer application scenarios have unique requirements for ZTA ceramic square hole plates. Therefore, we provide comprehensive customization services to ensure that our products perfectly meet your needs:
Size customization: Within the range of 5mm to 200mm, we can customize square boards of any side length and corresponding thickness according to your drawings or specific requirements. The shape, aperture, spacing, number, and arrangement of holes (round, square, and irregular) can be designed according to the needs.
Precision customization: We can provide different levels of dimensional tolerances and hole position tolerances according to the precision requirements of the application, ranging from conventional precision to high precision (e.g. edge tolerance ± 0.1mm, aperture tolerance ± 0.05mm).
Surface treatment customization: Different surface states can be provided according to needs, such as precision polishing, sandblasting, etc., to meet different assembly or usage requirements.
Performance adjustment customization: By adjusting the ratio of zirconia and alumina in ZTA, the strength, hardness, toughness and other properties of the material can be fine tuned within a certain range to better adapt to specific working conditions.
Customized Alien Design: In addition to standard square hole plates, we can also design and manufacture ceramic components with special edge shapes, reinforcement ribs, or other complex features according to your needs.
Technical support and communication: From product selection consultation, material performance analysis, to drawing review and process feasibility evaluation, our technical team will communicate with you throughout the process, provide professional advice, and ensure that the final product meets or even exceeds your expectations.

5-200mm ZTA ceramic square hole plate is an advanced structural ceramic material that combines high strength, high hardness, excellent wear resistance, and good thermal shock resistance. We not only provide standard specification products, but also strive to solve material problems in specific applications through flexible customization services. Choosing our ZTA ceramic square hole plate is choosing a more reliable and durable solution. Feel free to contact us anytime.

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.