5-100mm zirconia ceramic bending punching knife is a professional tool designed for high-precision and high hardness material processing. Made of high-purity zirconia ceramic (ZrO ₂), it has excellent characteristics such as super wear resistance, high temperature resistance, and corrosion resistance, and is suitable for various harsh processing environments.
Product features:
High hardness: Zirconia ceramics have a hardness close to diamond and can easily cut high hardness materials such as glass, ceramics, composite materials, etc.
High temperature resistance: It can work stably in high temperature environments above 1000 ℃, is not easily deformed, and extends the tool life.
Chemical corrosion resistance: not affected by acid and alkali corrosion, suitable for special industries such as chemical and medical.
Precision machining: Curved design optimizes chip removal path to ensure high drilling accuracy and smooth edges without burrs.
Wide size range: diameters covering 5mm to 100mm, meeting different aperture requirements.
Product Application
This product is widely used in industries that require high machining accuracy and tool durability, including but not limited to:
(1) Electronics and Semiconductor Industry
-Used for precision drilling of ceramic substrates, wafers, and electronic components to avoid metal contamination.
-Suitable for non-destructive processing of high hardness brittle materials.
(2) Medical and Biotechnology
-Process bioceramic components such as artificial joints and dental implants to ensure high cleanliness.
-Corrosion resistant and suitable for disinfection environments.
(3) Aerospace and Automotive Manufacturing
-Suitable for precision machining of carbon fiber composite materials and ceramic coatings.
-High temperature resistance is suitable for high-precision drilling of engine components.
(4) Chemical and Energy Industry
-Used for drilling and processing corrosion-resistant pipelines, reaction vessels, and other equipment.
-It can maintain stable performance even in strong acid and alkali environments.
(5) Research and Precision Instruments
-Suitable for high-precision sample preparation in laboratories, such as optical devices, sensors, etc.
Customized service
We provide personalized customization solutions to ensure that the cutting tools perfectly match your machining needs:
(1) Size customization
-Support customized non-standard diameters (<5mm or>100mm).
-Adjustable blade angle and bending curvature to optimize machining results.
(2) Material optimization
-We can provide toughened zirconia (such as yttrium stabilized zirconia) to further enhance impact resistance.
-Special coatings (such as diamond coatings) are optional to enhance wear resistance.
(3) Special process requirements
-Support ultra precision polishing to ensure the smoothness of the hole wall.
-Customizable multi blade design to improve processing efficiency.
(4) Supporting solutions
-Provide specialized fixtures and cooling solutions to reduce thermal damage during the machining process.
-Technical team support to optimize processing parameters (speed, feed rate, etc.).
5-100mm zirconia ceramic bending punching knife has become an ideal choice in the field of high-precision machining due to its ultra-high hardness, high temperature resistance, corrosion resistance and other characteristics. Whether it’s standard sizes or customized needs, we can provide professional solutions to help you improve processing efficiency and reduce costs.
Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.