Zirconia ceramic semi-circular structural component

Zirconia ceramic semi-circular structural component is a type of semi-circular precision component prepared using advanced ceramic materials. With its excellent mechanical properties, chemical stability, and thermal stability, it has become an ideal choice for high-end industrial fields.

Основные преимущества продукта

1. Отличные механические характеристики
   -Высокая твердость и износостойкость: Vickers hardness ≥ 1200 HV, significantly better than traditional metal materials, extending service life by 3-5 times
   -Отличная прочность на изгиб: ≥ 1000 MPa, ensuring no deformation or rupture in high-pressure environments
   -Отличная вязкость разрушения: KIC value ≥ 6 MPa · m ¹/², effectively preventing brittle fracture
2. Excellent physical and chemical stability
   -Устойчивость к коррозии: resistant to strong acids, strong bases, and organic solvents, with excellent chemical inertness
   -Высокая температурная стабильность: The maximum operating temperature can reach 1400 ° C, with a low coefficient of thermal expansion and high dimensional stability
   -Изоляционные характеристики: Excellent electrical insulation performance, volume resistivity>10 ΩΩ· cm
3. Возможность точной механической обработки
   -High dimensional accuracy: The tolerance can be controlled within ± 0.01mm to meet the requirements of precision assembly
   -Excellent surface finish: Ra value can reach 0.1 μ m, reducing friction and wear
   -Формирование сложной структуры: capable of preparing semi-circular components with various curvature radii and special structures

Customized specifications and services

1. Диапазон размеров
   -Diameter range: 5mm to 500mm
   -Wall thickness range: 1mm to 50mm
   -Curvature range: Customizable semi-circular structure with any curvature according to requirements
2. Выбор марки материала
   -3Y zirconia (high toughness)
   -5Y zirconia (high stability)
   -Composite zirconia (special performance requirements)
3. Варианты обработки поверхности
   -Polishing treatment (mirror to matte)
   -Laser marking and pattern customization
   -Special coating treatment (wear-resistant, lubricating coating)

Core problem solved

1. Ограничения замены традиционных материалов
   -Solving the problem of corrosion and wear of metal materials: long-term stable operation in acidic and alkaline environments
   -Poor temperature resistance of alternative plastic materials: adapting to high temperature working environments
   -Overcoming the brittleness problem of ordinary ceramics: improving impact resistance through zirconia toughening technology
2. Повышение производительности и срока службы оборудования
   -Reduce equipment downtime and lower maintenance costs
   -Improve production accuracy and product consistency
   -Adapt to a wider range of working environment conditions
3. Meet the requirements of special working conditions
   -Application in ultra-high vacuum environment
   -Use in a strong magnetic field environment
   -Scenario requirements for biocompatibility

Successful application cases
Пример 1: Производитель полупроводникового оборудования
-Challenge: The wafer transfer robotic arm is prone to particle contamination in a vacuum environment, which affects yield
-Решение: Replace the original aluminum alloy components with zirconia ceramic semi-circular guide rails
-Результат: Particle pollution reduced by 90%, equipment maintenance cycle extended from 3 months to 18 months
Пример 2: Компания, производящая высокотехнологичное медицинское оборудование
-Требование: MRI compatible surgical robots require non-magnetic, high-precision sliding components
-Решение: Customized development of a 120mm zirconia semi-circular guide rail system
-Результат: Fully meets the requirements for use in MRI environment, with positioning accuracy improved to ± 0.02mm
Case 3 New Energy Enterprises
-Проблема: Severe corrosion of fuel cell stack end plates in high temperature and humid environments
-Решение: Adopting zirconia ceramic semi-circular sealing support structure
-Результат: The service life has been extended from 6 months to over 5 years, and the system efficiency has been improved by 8%

Zirconia ceramic semi-circular structural components are becoming an indispensable key component in the high-end manufacturing field due to their unique performance advantages. We are committed to providing customers with comprehensive solutions from material selection, structural design to precision manufacturing.
Керамика Brudeze поставляет и продает широкий ассортимент высококачественного кварцевого стекла, включая глиноземистую керамику, циркониевую керамику, керамику из нитрида кремния, керамику из нитрида алюминия, керамику из карбида кремния, керамику из карбида бора, биокерамику, обрабатываемую керамику и т.д. Мы можем удовлетворить требования заказчика к различным керамическим изделиям.