5-200mm silicon carbide ceramic ring is a high-performance ceramic component refined by advanced pressureless sintering process using high-purity, submicron scale silicon carbide powder. This product, with its excellent physical and chemical properties, has become an ideal choice for extreme and harsh working conditions, providing reliable solutions for many industrial fields.
Основные характеристики и преимущества:
Предельная износостойкость: With high hardness, its wear resistance far exceeds traditional metals and even some other engineering ceramics, effectively resisting material erosion and particle wear, greatly extending the service life of equipment.
Отличная коррозионная стойкость: able to withstand the corrosion of most strong acids, alkalis, and salt solutions, maintaining stability in highly corrosive media without reaction.
Excellent high temperature performance: It can maintain its strength and shape even in a high temperature environment of 1600 ° C, has good thermal shock resistance, and can withstand severe temperature changes without cracking.
Высокая прочность и жесткость: It has extremely high mechanical strength and modulus, and can withstand enormous pressure and mechanical loads.
Low density and lightweight: Compared to metal components of the same volume, it is lighter, which helps reduce equipment load and improve energy efficiency.
Отличная теплопроводность: Good thermal conductivity, conducive to rapid heat transfer and dissipation.
Specification range:
Inner diameter: 5mm to 200mm (supports non-standard customization within this range)
Wall thickness and height: can be flexibly customized according to your specific application needs.
Какие проблемы мы можем решить?
In many harsh industrial environments, traditional materials such as metal, stainless steel, or ordinary ceramics often lead to equipment failures, low production efficiency, and high maintenance costs due to insufficient performance. Our silicon carbide ceramic rings are designed to address these pain points:
- Solve the problem of rapid equipment wear and frequent replacement
Problem: When transporting powders, slurries, or media containing hard particles, metal components wear rapidly, leading to seal failure, increased gaps, and decreased performance, requiring frequent shutdowns for replacement.
Solution: The ultra-high hardness and wear resistance of silicon carbide ceramic rings can withstand long-term friction and erosion, extending the lifespan of components by several times to tens of times, significantly reducing downtime and spare parts costs. - Solve the problem of material failure in high temperature and corrosive environments
Problem: In equipment such as high-temperature furnaces, chemical pumps, and reaction vessels, metal components are prone to corrosion, oxidation, or creep, while ordinary ceramics may explode due to thermal shock.
Solution: Silicon carbide ceramic rings have excellent high temperature resistance, corrosion resistance, and thermal shock resistance, and can work stably for a long time in high-temperature corrosive atmospheres or liquids, ensuring the continuity and safety of the production process. - Solve the efficiency bottleneck caused by poor thermal conductivity of materials
Problem: In certain heat exchange or high-temperature sealing scenarios, poor thermal conductivity of materials can lead to heat accumulation, forming hotspots, affecting process efficiency, and even damaging equipment.
Solution: The excellent thermal conductivity of silicon carbide helps to quickly dissipate heat, making the temperature field distribution more uniform, improving thermal efficiency, and protecting adjacent components. - Resolve energy consumption and design limitations caused by bulky components
Problem: Heavy metal components increase the starting inertia and operating load of rotating equipment, leading to increased energy consumption and limiting the miniaturization and precision design of the equipment.
Solution: The low-density characteristics of silicon carbide ceramic rings achieve lightweight while ensuring strength, helping to reduce energy consumption and providing possibilities for more compact equipment design.
Основные области применения
With its comprehensive performance advantages, 5-200mm silicon carbide ceramic rings play an irreplaceable role in the following fields:
In the field of mechanical seals:
Mechanical seal rings used for rotating equipment such as pumps, kettles, compressors, etc. (especially dry gas seals, upstream pumping seals) are the preferred material for seals under harsh working conditions, especially suitable for conveying abrasive and corrosive media.
Chemical and Petroleum Industries:
Used for critical components such as valves, pump casings, bearings, nozzles, etc., resistant to corrosive chemicals and high temperature and high pressure environments.
Metallurgy and High Temperature Furnace Industry:
Used as kiln rollers, burners, thermocouple protection tubes, high-temperature fixtures, etc., capable of withstanding extremely high heat treatment temperatures.
Environmental Protection and Power Industry:
As wear-resistant and corrosion-resistant components in desulfurization pumps and flue gas treatment systems; As a carrier ring and fixture in semiconductor manufacturing.
Research and Aerospace:
Used as structural or functional components in experimental setups and high-end equipment in various extreme environments.
Индивидуальное обслуживание
We are well aware that standardized products may not necessarily meet the unique needs of all customers. Therefore, we provide highly flexible customized services to ensure that our products can perfectly match your equipment and processes.
Настройка размера:
We can produce silicon carbide ceramic rings of any size within the range of 5-200mm in inner diameter, outer diameter, height, and wall thickness according to your drawings or technical requirements.
Customization of Shape and Structure:
In addition to standard circular rings, we can also customize ceramic rings with complex structures such as grooves, holes, steps, and irregular holes.
Customization of precision and smoothness:
We can provide different levels of dimensional accuracy (such as IT5-IT7) and surface smoothness (such as mirror polishing) according to your application needs to meet the requirements of high-precision sealing or special working conditions.
Fine tuning of material properties:
By adjusting the formula and process, a specific performance of the product can be optimized within a certain range, such as further improving thermal conductivity or flexural strength.
Contact us immediately for exclusive customized solutions!
Let our 5-200mm silicon carbide ceramic rings be your secret weapon for improving equipment performance and reducing operating costs. Our technical team is always ready to serve you.
Керамика Brudeze поставляет и продает широкий ассортимент высококачественного кварцевого стекла, включая глиноземистую керамику, циркониевую керамику, керамику из нитрида кремния, керамику из нитрида алюминия, керамику из карбида кремния, керамику из карбида бора, биокерамику, обрабатываемую керамику и т.д. Мы можем удовлетворить требования заказчика к различным керамическим изделиям.
