Aluminum oxide ceramic punching center bracket

The alumina ceramic punching center bracket is an industrial support and positioning component made of high-purity (usually 95%, 99% or above) alumina ceramic material and precision machined. It integrates excellent mechanical performance, superior corrosion resistance, and outstanding thermal stability, designed specifically to solve the challenges of support, positioning, and insulation in harsh industrial environments.

Core features and advantages:
Excellent mechanical strength and hardness: The hardness of alumina ceramics is second only to diamond, and its high bending strength and wear resistance ensure that the bracket can maintain precise geometric shape and size even under long-term load and vibration, effectively resisting deformation and wear.
Excellent thermal stability and heat shock resistance: It can work stably in high temperature environments (usually up to 1600 ° C), with a small coefficient of thermal expansion, and can withstand drastic temperature changes without cracking, making it perfect for high-temperature processing scenarios.
Excellent corrosion resistance and chemical inertness: It has strong resistance to most acids, bases, and solvents, is not afraid of corrosion, and extends its service life in chemical corrosion environments.
High electrical insulation: With extremely high electrical resistivity, it is an ideal insulation support that can effectively prevent current leakage and short circuit risks, ensuring the safety of equipment and personnel.
Low friction coefficient and anti adhesion: The surface is smooth, the friction coefficient is low, and it is not easy to adhere to processing materials (such as molten metal, plastic, rubber, etc.), making it easy to clean and maintain.
Precision machining and customization: The core “punching” technology can provide high-precision positioning and machining according to customer needs, ensuring that the size, tolerance, positional accuracy, and smoothness of the hole position meet strict standards.

What problems were mainly solved?
Traditional metal or plastic brackets are prone to deformation, corrosion, insulation failure, and adhesion to workpieces under high temperature, high wear, and strong corrosion conditions, resulting in decreased production accuracy, frequent equipment shutdowns, and high maintenance costs. The alumina ceramic punching center bracket fundamentally solves these pain points, providing a durable, stable, and reliable solution.

Main application areas
With its unique performance combination, the alumina ceramic perforated center bracket plays an irreplaceable role in multiple high-end manufacturing and research fields.

1. Semiconductor and Electronics Industry
   Application scenario: Used as a carrier and fixture for wafer sintering, diffusion, CVD (chemical vapor deposition) and other process equipment.
   Problem solving: Provide stable support at high temperatures to ensure that the chip does not deform or contaminate, and its high insulation ensures process safety.
2. Laser and Optical Equipment
   Application scenario: As a support base for internal optical components of lasers and an insulating base for adjustment frames.
   Problem solving: Ensure precise positioning and stability of optical components, and its low thermal expansion coefficient ensures that the optical path remains collimated even under temperature changes.
3. High temperature heat treatment and sintering furnace
   Application scenarios: Used as roller bars, firing plates, crucible supports, etc. for kilns.
   Problem solving: It can withstand extremely high working temperatures, prevent reactions with heat-treated workpieces, and has a service life far exceeding that of ordinary refractory materials.
4. Automation equipment and precision measurement
   Application scenarios: Used as insulation mounting brackets for precision sensors and measurement probes, or as positioning pins and guide components on automated production lines.
   Problem solving: Provide rigid support and isolate electrical interference to ensure the accuracy of measurement data; High wear resistance ensures long-term precise positioning.
5. Chemical and medical equipment
   Application scenarios: Used for pump valve components, reactor lining supports, or sample holders for medical analytical instruments in corrosive media environments.
   Problem solving: Resist chemical corrosion, ensure long-term stable operation of equipment in harsh environments, and have good biocompatibility.

Customized service
We are well aware that standardized products may not necessarily meet the unique needs of all customers. Therefore, we provide comprehensive and flexible customized services, committed to becoming your exclusive technology solution partner.

1. Customization of size and shape:
   We can customize any non-standard size and complex geometric shape bracket based on your equipment drawings or specific needs, including circular, square, irregular, etc.
2. Customized punching scheme:
   This is our core service. We can accurately process:
   Aperture range: from micrometers to tens of millimeters.
   Hole type: through-hole, blind hole, stepped hole, threaded hole, etc.
   Hole layout: Strictly follow the hole coordinate diagram you provided for precision machining to ensure the positional accuracy between the multiple holes.

The alumina ceramic punching center bracket is not only a simple component, but also the key to improving the reliability, production efficiency, and product quality of your equipment. Whether it’s maintaining stability in extreme environments or pursuing ultimate precision, it’s your trusted choice.
If you have specific needs or would like to receive free technical consultation and sample evaluation, please feel free to contact us at any time!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.