Componenti strutturali in ceramica di allumina a forma di Z

Z-shaped alumina ceramic structural component is a special ceramic component made of high-purity alumina (Al ₂ O3) material through precision molding and high-temperature sintering process. Its unique Z-shaped geometric design combines the inherent high-performance characteristics of alumina ceramics, making it suitable for harsh industrial environments such as high wear, high temperature, corrosion resistance, and precision structural support. This product has excellent mechanical strength, hardness, and chemical stability, providing reliable ceramic structural solutions for various industries.

Vantaggi principali del prodotto

1. Eccellenti prestazioni meccaniche
   -Elevata durezza e resistenza all'usura: Rockwell hardness HRA ≥ 80 significantly extends the service life of components in friction and particle erosion environments.
   -High flexural strength: can reach over 300MPa, with strong bearing capacity.
   -Low density: about 3.6g/cm ³, lighter than metal components, helps to reduce system load.
2. Eccellente resistenza ambientale
   -Resistenza alle alte temperature: Long term use temperature can reach 1600 ℃, with low thermal expansion coefficient and good dimensional stability.
   -Resistenza alla corrosione chimica: It has strong resistance to most acids, alkalis, and organic solvents, and is suitable for corrosive media environments.
   -Buone prestazioni di isolamento: high resistivity, suitable for electronic and electrical insulation scenarios.
3. Precision and consistency
   -Adopting isostatic pressing, precision machining, and laser detection processes to ensure high dimensional accuracy (up to ± 0.1mm) and good surface smoothness (Ra ≤ 0.4 μ m).
   -Uniform microstructure and high batch stability in performance.
4. Design flexibility
   -The Z-shaped structure can provide multi angle support, connection, or guidance functions, with wide geometric adaptability.

Questioni chiave da affrontare
-Rapid wear problem: Replace metal or plastic parts to solve the frequent replacement problem caused by abrasive wear and adhesive wear.
-High temperature deformation failure: In high-temperature furnaces and heat treatment equipment, avoid deformation and loss of function caused by softening and oxidation of metal components.
-Chemical corrosion damage: Provides long-lasting, pollution-free corrosion-resistant structural components in corrosive environments such as chemical and semiconductor cleaning.
-Insulation and vacuum requirements: Meet the structural support requirements in high-temperature insulation and high vacuum environments, avoiding leakage or gas pollution.
-Precision structural requirements: Provide high stiffness, low thermal deformation precision supports or guides to ensure long-term operational accuracy of equipment.

Campo di applicazione
-Semiconductor and Electronics Industry: Used for wafer carriers, insulation pillars, vacuum chamber components, heater substrates, etc.
-Chemical and Petroleum: Used as catalyst supports, corrosion-resistant supports, valve components, and measuring instrument components.
-Macchinari e automazione: Used for rails, bearings, bushings, connectors in high wear environments, as well as wear-resistant components in textile and packaging machinery.
-Energy and Environmental Protection: Applied to high-temperature furnace supports, thermocouple protection tubes, dust removal equipment liners, and fuel cell components.
-Attrezzature mediche e alimentari: As a high-temperature sterilization support and wear-resistant guide, it meets the requirements of biocompatibility and food safety.
-Strumenti di ricerca: structural components of experimental equipment used in high vacuum, high temperature, or corrosive environments.

Servizio di personalizzazione per specifiche e dimensioni
We provide comprehensive customized manufacturing services to meet the specific needs of different customers:
-Material grade customization: We can provide different alumina purity specifications such as 96%, 99%, 99.5%, etc., to meet different performance and cost requirements.
-Flexible size range: supports the manufacturing of Z-shaped structural components ranging from a few millimeters to over 500mm, and can be produced by copying according to drawings or samples.
-Precision tolerance control: Conventional tolerances can reach ± 0.1%, and higher precision machining can be provided according to demand (such as ± 0.05mm).
-Surface treatment options include polishing, coating, metallization, and other secondary processing to meet assembly or special functional requirements.
-Quick prototyping and bulk supply: Supports rapid sample validation and provides full cycle supply from small and medium batches to large-scale production.

Caso di applicazione (anonimo)

1. Un produttore di apparecchiature per semiconduttori
   -Requirement: We need an insulation support that can work in a high-temperature vacuum environment for a long time, requiring low air release, high stiffness, and dimensional stability.
   -Solution: Z-shaped ceramic structural components made of 99.5% alumina material are used, and the surface is precision polished and cleaned.
   -Effect: Replacing the original metal components, avoiding high temperature deformation and particle pollution, increasing product service life by more than three times, and significantly extending customer equipment maintenance cycles.
2. Reactor Upgrade Project of a Chemical Enterprise
   -Requirement: The internal support components of the reactor are severely corroded in acidic atmosphere and need to be replaced every six months, which affects continuous production.
   -Solution: Customized design of Z-shaped oxide ceramic bracket, optimized structure to enhance thermal shock resistance.
   -Effect: The components have been running continuously in a strong acid environment for more than 3 years without corrosion damage, significantly reducing downtime for maintenance and increasing production efficiency by about 15%.
3. A high-end packaging machinery company
   -Requirement: The high-speed rail components wear out too quickly, resulting in a decrease in positioning accuracy, and need to be replaced every 3 months.
   -Solution: Adopting high wear-resistant alumina ceramic Z-shaped guide rail, with a surface accuracy of Ra0.2 μ m.
   -Effect: The lifespan of the guide rail has been extended to over 2 years, and the positioning accuracy of the equipment has remained stable within ± 0.05mm for a long time, reducing customer maintenance costs by 60%.

Z-shaped alumina ceramic structural components have become key components in solving high temperature, wear, corrosion, and precision structural challenges due to their unique performance advantages and design flexibility. Whether you require standard specifications or specific customization, we can provide professional and reliable product and technical solutions.
Ceramica Brudeze fornisce e vende un'ampia gamma di vetri di quarzo di alta qualità, tra cui ceramica di allumina, ceramica di zirconia, ceramica di nitruro di silicio, ceramica di nitruro di alluminio, ceramica di carburo di silicio, ceramica di carburo di boro, bioceramica, ceramica lavorabile, ecc. Siamo in grado di soddisfare le esigenze di personalizzazione di vari prodotti ceramici.