Composant structurel semi-circulaire en céramique à base de zircone

Composant structurel semi-circulaire en céramique à base de zircone is a type of semi-circular precision component prepared using advanced ceramic materials. With its excellent mechanical properties, chemical stability, and thermal stability, it has become an ideal choice for high-end industrial fields.

Avantages principaux du produit

1. Excellentes performances mécaniques
   -Dureté élevée et résistance à l'usure : Vickers hardness ≥ 1200 HV, significantly better than traditional metal materials, extending service life by 3-5 times
   - Excellente résistance à la flexion : ≥ 1000 MPa, ensuring no deformation or rupture in high-pressure environments
   -Excellente résistance à la rupture : KIC value ≥ 6 MPa · m ¹/², effectively preventing brittle fracture
2. Excellent physical and chemical stability
   -Résistance à la corrosion : resistant to strong acids, strong bases, and organic solvents, with excellent chemical inertness
   -Stabilité à haute température : The maximum operating temperature can reach 1400 ° C, with a low coefficient of thermal expansion and high dimensional stability
   -Performance d'isolation : Excellent electrical insulation performance, volume resistivity>10 ΩΩ· cm
3. Capacité d'usinage de précision
   -High dimensional accuracy: The tolerance can be controlled within ± 0.01mm to meet the requirements of precision assembly
   -Excellent surface finish: Ra value can reach 0.1 μ m, reducing friction and wear
   -Formation de structures complexes : capable of preparing semi-circular components with various curvature radii and special structures

Customized specifications and services

1. Gamme de tailles
   -Diameter range: 5mm to 500mm
   -Wall thickness range: 1mm to 50mm
   -Curvature range: Customizable semi-circular structure with any curvature according to requirements
2. Sélection de la qualité des matériaux
   -3Y zirconia (high toughness)
   -5Y zirconia (high stability)
   -Composite zirconia (special performance requirements)
3. Options de traitement de surface
   -Polishing treatment (mirror to matte)
   -Laser marking and pattern customization
   -Special coating treatment (wear-resistant, lubricating coating)

Core problem solved

1. Limites du remplacement des matériaux traditionnels
   -Solving the problem of corrosion and wear of metal materials: long-term stable operation in acidic and alkaline environments
   -Poor temperature resistance of alternative plastic materials: adapting to high temperature working environments
   -Overcoming the brittleness problem of ordinary ceramics: improving impact resistance through zirconia toughening technology
2. Améliorer les performances et la durée de vie des équipements
   -Reduce equipment downtime and lower maintenance costs
   -Improve production accuracy and product consistency
   -Adapt to a wider range of working environment conditions
3. Meet the requirements of special working conditions
   -Application in ultra-high vacuum environment
   -Use in a strong magnetic field environment
   -Scenario requirements for biocompatibility

Successful application cases
Cas n° 1 : Fabricant d'équipements pour semi-conducteurs
-Challenge: The wafer transfer robotic arm is prone to particle contamination in a vacuum environment, which affects yield
-Solution : Replace the original aluminum alloy components with zirconia ceramic semi-circular guide rails
-Résultat : Particle pollution reduced by 90%, equipment maintenance cycle extended from 3 months to 18 months
Cas n° 2 : Entreprise spécialisée dans les appareils médicaux haut de gamme
-Exigence : MRI compatible surgical robots require non-magnetic, high-precision sliding components
-Solution : Customized development of a 120mm zirconia semi-circular guide rail system
-Résultat : Fully meets the requirements for use in MRI environment, with positioning accuracy improved to ± 0.02mm
Case 3 New Energy Enterprises
-Problème : Severe corrosion of fuel cell stack end plates in high temperature and humid environments
-Solution : Adopting zirconia ceramic semi-circular sealing support structure
-Résultat : The service life has been extended from 6 months to over 5 years, and the system efficiency has been improved by 8%

Zirconia ceramic semi-circular structural components are becoming an indispensable key component in the high-end manufacturing field due to their unique performance advantages. We are committed to providing customers with comprehensive solutions from material selection, structural design to precision manufacturing.
Brudeze Ceramics fournit et vend une large gamme de verre de quartz de haute qualité, y compris des céramiques d'alumine, des céramiques de zircone, des céramiques de nitrure de silicium, des céramiques de nitrure d'aluminium, des céramiques de carbure de silicium, des céramiques de carbure de bore, des biocéramiques, des céramiques usinables, etc. Nous pouvons répondre aux exigences de personnalisation de divers produits céramiques.