Componente estructural semicircular de cerámica de circonio

Componente estructural semicircular de cerámica de circonio is a type of semi-circular precision component prepared using advanced ceramic materials. With its excellent mechanical properties, chemical stability, and thermal stability, it has become an ideal choice for high-end industrial fields.

Ventajas principales del producto

1. Excelentes prestaciones mecánicas
   -Alta dureza y resistencia al desgaste: Vickers hardness ≥ 1200 HV, significantly better than traditional metal materials, extending service life by 3-5 times
   -Excelente resistencia a la flexión: ≥ 1000 MPa, ensuring no deformation or rupture in high-pressure environments
   -Excelente tenacidad a la fractura: KIC value ≥ 6 MPa · m ¹/², effectively preventing brittle fracture
2. Excellent physical and chemical stability
   -Resistencia a la corrosión: resistant to strong acids, strong bases, and organic solvents, with excellent chemical inertness
   -Estabilidad a altas temperaturas: The maximum operating temperature can reach 1400 ° C, with a low coefficient of thermal expansion and high dimensional stability
   -Rendimiento de aislamiento: Excellent electrical insulation performance, volume resistivity>10 ΩΩ· cm
3. Capacidad de mecanizado de precisión
   -High dimensional accuracy: The tolerance can be controlled within ± 0.01mm to meet the requirements of precision assembly
   -Excellent surface finish: Ra value can reach 0.1 μ m, reducing friction and wear
   -Formación de estructuras complejas: capable of preparing semi-circular components with various curvature radii and special structures

Customized specifications and services

1. Tamaños
   -Diameter range: 5mm to 500mm
   -Wall thickness range: 1mm to 50mm
   -Curvature range: Customizable semi-circular structure with any curvature according to requirements
2. Selección del grado del material
   -3Y zirconia (high toughness)
   -5Y zirconia (high stability)
   -Composite zirconia (special performance requirements)
3. Opciones de tratamiento superficial
   -Polishing treatment (mirror to matte)
   -Laser marking and pattern customization
   -Special coating treatment (wear-resistant, lubricating coating)

Core problem solved

1. Limitaciones de la sustitución de los materiales tradicionales
   -Solving the problem of corrosion and wear of metal materials: long-term stable operation in acidic and alkaline environments
   -Poor temperature resistance of alternative plastic materials: adapting to high temperature working environments
   -Overcoming the brittleness problem of ordinary ceramics: improving impact resistance through zirconia toughening technology
2. Mejorar el rendimiento y la vida útil de los equipos.
   -Reduce equipment downtime and lower maintenance costs
   -Improve production accuracy and product consistency
   -Adapt to a wider range of working environment conditions
3. Meet the requirements of special working conditions
   -Application in ultra-high vacuum environment
   -Use in a strong magnetic field environment
   -Scenario requirements for biocompatibility

Successful application cases
Caso 1: Fabricante de equipos semiconductores
-Challenge: The wafer transfer robotic arm is prone to particle contamination in a vacuum environment, which affects yield
-Solución: Replace the original aluminum alloy components with zirconia ceramic semi-circular guide rails
-Resultado: Particle pollution reduced by 90%, equipment maintenance cycle extended from 3 months to 18 months
Caso 2: Empresa de dispositivos médicos de alta gama
-Requisito: MRI compatible surgical robots require non-magnetic, high-precision sliding components
-Solución: Customized development of a 120mm zirconia semi-circular guide rail system
-Resultado: Fully meets the requirements for use in MRI environment, with positioning accuracy improved to ± 0.02mm
Case 3 New Energy Enterprises
-Problema: Severe corrosion of fuel cell stack end plates in high temperature and humid environments
-Solución: Adopting zirconia ceramic semi-circular sealing support structure
-Resultado: The service life has been extended from 6 months to over 5 years, and the system efficiency has been improved by 8%

Zirconia ceramic semi-circular structural components are becoming an indispensable key component in the high-end manufacturing field due to their unique performance advantages. We are committed to providing customers with comprehensive solutions from material selection, structural design to precision manufacturing.
Cerámica Brudeze suministra y vende una amplia gama de vidrio de cuarzo de alta calidad, incluyendo cerámica de alúmina, cerámica de circonio, cerámica de nitruro de silicio, cerámica de nitruro de aluminio, cerámica de carburo de silicio, cerámica de carburo de boro, biocerámica, cerámica mecanizable, etc. Podemos satisfacer los requisitos de personalización de varios productos cerámicos.