5-200mm ZTA ceramic ring is a high-performance ceramic component made of zirconia toughened alumina. ZTA ceramics combine the high hardness and wear resistance of alumina (Al ₂ O ∝) with the excellent fracture toughness of zirconia (ZrO ₂), enabling them to maintain outstanding mechanical properties and chemical stability even in extreme environments.
Key Features -High hardness and wear resistance: The hardness can reach Hv 1500 or above, suitable for high wear environments. -Excellent fracture toughness: The toughening effect of zirconia significantly improves the impact resistance of ceramic rings. -High temperature resistance: It can work stably in high temperature environments above 1000 ° C. -Chemical inertness: Resistant to acid and alkali corrosion, suitable for environments with strong corrosive media. -Precision dimension control: The inner diameter range is 5-200mm, and the tolerance can be controlled within ± 0.01mm to meet high-precision requirements. -Low friction coefficient: suitable for high-speed rotating or sliding friction applications.
Main application areas ZTA ceramic rings are widely used in the following industries due to their excellent performance:
Mechanical seals and bearings -Pump valve sealing ring: used for sealing highly corrosive fluids in the chemical, petroleum, and pharmaceutical industries. -High speed bearings: replace traditional metal bearings, reduce friction losses, and extend service life.
Electronics and Semiconductor Industry -Insulated ring: used in high-frequency electronic devices to provide excellent dielectric properties. -Wafer processing components: wear-resistant, pollution-free, suitable for semiconductor manufacturing equipment.
Chemical and petroleum industries -Reactor lining: resistant to acid and alkali corrosion, improving equipment lifespan. -Pipe liner: reduces the wear and corrosion of metal pipes by the medium.
Medical and Bioengineering -Artificial joint components: Good biocompatibility and strong wear resistance. -Medical equipment seals: suitable for medical environments with high cleanliness requirements.
Aerospace and Military Industry -High temperature structural components: used in extreme environments such as aircraft engines and rocket nozzles. -Wear resistant protective ring: improves the impact resistance of key components.
Customized service We provide comprehensive ZTA ceramic ring customization services to ensure that our products meet the special needs of different industries
Customization of size and shape -Inner diameter range: 5mm to 200mm, supports customized non-standard sizes. -Wall thickness and height: can be adjusted according to customer needs to ensure optimal performance matching. -Special shape: can process irregular rings (such as conical, stepped, grooved structures, etc.).
Material optimization -Zirconia content adjustment (10% -30%): Optimize toughness or hardness to adapt to different working conditions. -Surface treatment: polishing, laser marking, coating (such as PTFE coating), etc.
Performance enhancement -High precision grinding: Ensure the roundness and parallelism of the ring reach micrometer level accuracy. -Thermal shock resistance treatment: suitable for sudden cooling and heating environments, reducing the risk of cracking.
Batch production and small sample trial production -Small batch trial production: supports sample testing to ensure that the product meets the requirements before mass production. -Large scale production: equipped with automated production lines to ensure stable delivery cycles.
5-200mm ZTA ceramic rings are an ideal choice for high-end industrial applications due to their excellent mechanical properties and environmental resistance. We provide flexible customization solutions to ensure that our products perform at their best in key areas such as sealing, wear resistance, and corrosion resistance. If you need further technical consultation or sample testing, please feel free to contact us at any time.
Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.