Zirconia ceramic perforated base

Zirconia ceramic punching base is a high-performance industrial ceramic component made of high-purity zirconia (ZrO ₂) material, which has excellent hardness, wear resistance, high temperature resistance, and chemical stability. This product has undergone precision machining and can provide high-precision drilling positioning, suitable for high demand industrial environments.

Product characteristics
-Ultra high hardness: Zirconia ceramics have a hardness second only to diamond, which can effectively resist wear and extend their service life.
-High temperature resistance: It can work stably in high temperature environments above 1000 ° C without deformation or oxidation.
-Chemical inertness: resistant to acid and alkali corrosion, suitable for highly corrosive environments.
-Insulation performance: Excellent electrical insulation, suitable for the electronics and semiconductor industries.
-Low friction coefficient: reduces friction between the workpiece and improves machining accuracy.
-Precision drilling: high-precision CNC machining is used, and the aperture tolerance can be controlled within ± 0.01mm.

Application Fields
Zirconia ceramic drilling bases are widely used in industries that require high precision, wear resistance, and corrosion resistance, including but not limited to:

1. Semiconductor and Electronics Industry
   -Used for wafer processing and chip testing fixtures, providing stable support and precise positioning.
   -Suitable for high-precision probe stations, reducing signal interference and improving testing accuracy.
2. Precision machining
   -As a positioning base for CNC machine tools and laser cutting equipment, it ensures machining accuracy.
   -Used as a calibration platform for high-precision measuring instruments, such as coordinate measuring machines (CMM).
3. Medical and Biotechnology
   -Suitable for positioning fixtures of surgical instruments and dental drill bits, ensuring sterility and corrosion resistance.
   -High temperature resistant base for laboratory automation equipment such as PCR machines and centrifuges.
4. Chemical and energy industries
   -As a supporting structure for reaction vessels and pipelines in strong acid and alkali environments.
   -High temperature resistant insulation components used in the production of fuel cells and lithium batteries.
5. Optics and laser processing
   -As a fixed base for laser focusing lenses, it is resistant to high temperatures and does not undergo thermal deformation.
   -A high stability support platform used in optical lens processing.

Customized service
We can provide personalized customized solutions according to customer needs to meet the special requirements of different industries:

1. Customization of size and shape
   -We can provide various structural designs such as circular, square, and irregular shapes.
   -Support special drilling requirements such as micro holes (below 0.1mm), deep holes, and oblique holes.
2. Surface treatment
   -Polishing treatment: Reduce surface roughness (Ra ≤ 0.1 μ m) and minimize friction.
   -Coating enhancement: Wear resistant coatings (such as DLC diamond-like coatings) can be added to improve performance.
3. Material optimization
   -Partial stable zirconia (PSZ) or fully stable zirconia (FSZ) can be selected to adapt to different working conditions.
   -Toughening components (such as yttrium oxide) can be added to improve impact resistance.
4. Supporting solutions
   -Provide ceramic metal composite structure design to enhance mechanical strength.
   -Support assembly and integration with other ceramic or metal components.

What problems can we solve?

1. Traditional metal bases are prone to wear and tear → The high hardness of zirconia ceramics can significantly extend their service life and reduce replacement frequency.
2. Deformation caused by high temperature environment → High temperature resistance ensures dimensional stability even at extreme temperatures.
3. Chemical corrosion affects accuracy → Corrosion resistance makes it suitable for harsh environments such as acid, alkali, salt, etc.
4. Electrostatic interference affects electronic components → Insulation performance avoids static electricity accumulation and improves the reliability of electronic devices.
5. High precision machining requirements → Precision CNC machining ensures micrometer level tolerances and meets strict industrial standards.

Zirconia ceramic punching base, with its excellent physical and chemical properties, has become an ideal choice for high-precision and wear-resistant industrial applications. We can provide professional technical support and reliable solutions for both standard products and customized needs. Welcome to contact us for more product information and technical consultation!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.