MACOR machinable ceramic is a unique engineering ceramic material developed by Corning Inc. in the United States. It combines the characteristics of ceramics and glass, with excellent mechanical properties, thermal stability, and electrical insulation performance. This material can be machined using traditional metal processing tools for turning, milling, drilling, sawing, polishing, and other operations. The machining accuracy can reach within ± 0.01 millimeters, and the surface smoothness can reach Ra<0.5 μ m. The density of MACOR ceramics is 2.52g/cm ³, with zero porosity, zero water absorption, zero gas release rate in ultra-high vacuum environment, and the ability to maintain structural integrity at temperatures up to 1000 ° C.
Application area MACOR ceramics are widely used in multiple high-tech fields due to their excellent performance:
Aerospace field: -Manufacturing high-temperature components such as combustion chambers and turbine blades for aircraft engines. -Optical components such as mirrors and lenses used in aerospace optical systems. -Manufacturing high-temperature insulation components such as heat shields and heat shields for spacecraft. -Used for connecting components and supporting structures such as door and window hinges for spacecraft orbiters.
In the field of electronics and semiconductors: -As a precision coil holder and high-voltage insulator. -Used as electrical insulation and thermal insulation in electronic devices.
Medical field: -Manufacturing precision structural components for medical equipment. -Used for medical and laboratory equipment that requires high reliability.
In the field of new energy: -Manufacturing insulation brackets for new energy vehicle battery modules.
High vacuum applications: -Used as a thermal barrier in high-temperature processing equipment, vacuum leads, and coil supports.
In the field of nuclear industry: -Manufacturing reference blocks and fixing devices in power generation equipment.
Laser and Optical Field: -Used for partitions, reflectors, and cavities in laser components.
In the field of precision instruments and sensors: -Manufacturing various types of precision components.
Customized service MACOR Ceramic’s customized services can meet customers’ personalized needs, as follows:
Design and processing: -A professional custom service provider with advanced CAD/CAM design systems, combined with precision CNC machining technology, can complete the customized production of MACOR ceramic components from design to finished products in one stop based on customer provided drawings or concepts. -It can achieve complex geometric structures, small precision requirements, and special surface treatments.
Processing equipment and technology: -Using specialized ceramic carving machines for high-precision machining can effectively reduce processing costs while improving processing efficiency and surface quality. -Advanced processes such as laser cutting, precision grinding, and ultrasonic cleaning are used to ensure the accuracy and surface quality of the components.
Through professional customization services, MACOR Ceramics can provide highly customized solutions for customers in different industries, meeting their diverse needs in high-tech and precision manufacturing fields.
Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.