Zirconia ceramic spiral base plunger is a high-performance industrial component precision machined from high-purity zirconia (ZrO ₂) material. This product combines the excellent mechanical properties of zirconia ceramics with the unique design of a spiral base, suitable for harsh working conditions with high wear, high corrosion, high temperature, and high precision requirements.
Product Features
Ultra strong wear resistance: Zirconia ceramics have high hardness (HV ≥ 1200), far superior to metal materials, greatly extending their service life.
Strong corrosion resistance: It has extremely strong resistance to chemical media such as acids, bases, and organic solvents, and is suitable for industries such as chemical and pharmaceutical industries.
High temperature stability: It can work stably in high temperature environments above 800 ℃ without deformation or performance degradation.
Low friction coefficient: Smooth surface, low friction coefficient (<0.1), reducing operating resistance and energy loss.
Precision structural design: The spiral base provides stronger fixing force and anti torsion ability, ensuring long-term stable operation.
Application Fields
Zirconia ceramic spiral base plunger is widely used in the following industries due to its excellent performance:
(1) Chemical industry
-Used for key components such as high-pressure reactors, valves, and pump bodies, it is corrosion-resistant and wear-resistant, reducing equipment maintenance frequency.
-Suitable for harsh environments such as strong acids (such as sulfuric acid, hydrochloric acid) and strong bases (such as sodium hydroxide).
(2) Pharmaceutical and Food Industry
-Compliant with requirements, non-toxic and pollution-free, suitable for pharmaceutical equipment, filling systems, and food processing machinery.
-High cleanliness surface to prevent bacterial growth and ensure production safety.
(3) Semiconductor and Electronics Industry
-Used for precision dispensing equipment and wafer processing equipment to avoid metal contamination and ensure high-precision operation.
-Excellent insulation performance, suitable for high-frequency and high-voltage environments.
(4) Machinery and Automotive Industry
-As the core component of the engine fuel injection system and high-precision hydraulic valve, it improves sealing and durability.
-Suitable for high load and high-speed working conditions, reducing metal fatigue problems.
(5) New Energy and Environmental Protection Industry
-Used for fuel cell and lithium battery production equipment, high temperature resistance, oxidation resistance, and improving energy efficiency.
-Excellent performance in sewage treatment and exhaust gas treatment equipment, suitable for corrosive media.
customized service
We provide comprehensive customized solutions to meet the special needs of different industries:
(1) Customization of size and shape
-The plunger diameter, length, and screw base thread specifications (such as M6, M8, etc.) can be adjusted according to customer needs.
-Support non-standard irregular structural designs, such as conical, stepped, and other special shapes.
(2) Material optimization
-Provide different zirconia formulations (such as yttrium stabilized zirconia, magnesium stabilized zirconia) to adapt to different working conditions (such as ultra-high hardness or thermal shock resistance requirements).
-Can be combined with other ceramic or metal materials to enhance specific properties.
(3) Surface treatment
-Polishing (Ra ≤ 0.1 μ m) or laser micro machining to improve surface smoothness and reduce friction.
-Coating (such as DLC diamond coating) enhances wear resistance.
Why choose our zirconia ceramic spiral base plunger?
Solve the problem of traditional metal plungers being prone to wear and corrosion, and reduce equipment maintenance costs.
Improve equipment operating efficiency and reduce energy loss caused by friction and leakage.
Adapt to extreme environments and be able to work stably under high temperature, high pressure, and strong corrosion conditions.
Support flexible customization to meet the special needs of different industries.
Choose zirconia ceramic spiral base plunger to provide a durable and reliable high-performance solution for your equipment!
Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.