Zirconia ceramic base

Material characteristics
Zirconia ceramic base is a high-performance ceramic product made of zirconia ceramic (ZrO ₂) material, which has the following significant characteristics:
High hardness and strength: Zirconia ceramics have a Mohs hardness of up to 9 and a bending strength of 1000-1500 MPa, which can withstand high loads and impacts.
High toughness: High fracture toughness, not easily brittle, suitable for dynamic load environments.
Wear resistance: Excellent wear resistance makes its lifespan far exceed that of traditional metal materials.
Corrosion resistance: It has strong corrosion resistance to acids, alkalis, and salts, and is suitable for harsh chemical environments.
High temperature resistance: It can maintain stability at high temperatures up to 2200 ℃ and is suitable for high-temperature working environments.
Anti static characteristics: suitable for applications that are sensitive to static electricity.

2. Manufacturing process
   The manufacturing of zirconia ceramic base adopts advanced ceramic forming and sintering technology, including:
   Dry pressing molding: Zirconia powder is pressed into shape through pressure, suitable for large-scale production.
   Isostatic pressure forming: Apply pressure evenly to ensure uniform material density and improve mechanical properties.
   High temperature sintering: Sintering at high temperatures to achieve high density and excellent physical properties of ceramics.

Application area
Zirconia ceramic bases are widely used in the following fields due to their excellent performance:

1. Industrial manufacturing
   Mechanical parts: used for wear-resistant components such as bearings, seals, cutting tools, etc., to extend the service life of equipment.
   High temperature equipment: As the base or support of high-temperature furnaces and melting equipment, it ensures stability in high-temperature environments.
2. Medical devices
   Surgical instruments: Used for manufacturing surgical handles, dental instruments, etc., they are highly favored due to their high wear resistance and biocompatibility.
   Artificial joint: As a base material for implants such as hip and knee joints, it has excellent corrosion resistance and biocompatibility.
3. Electronics and Precision Instruments
   Electronic packaging: Used as a base or bracket for precision instruments, providing good insulation and thermal stability.
   Optical equipment: As a support base for optical components, it ensures high precision and stability.
4. Chemical and Energy
   Reactor base: Suitable for corrosion-resistant components in chemical equipment, extending the service life of the equipment.
   Energy equipment: used as supporting components for fuel cells and nuclear industry equipment, ensuring reliability in high temperature and corrosive environments.

Customization Details

1. Customization advantages
   Accurate size: Provide high-precision shape and size design according to customer needs.
   Surface treatment: Supports surface treatments such as polishing and coating to meet different functional requirements.
   Multi functional design: It can design complex structures such as porous positions and threaded holes for precise positioning and fixation.
2. Customization process
   Requirement communication: Confirm usage scenarios, size specifications, and performance requirements with customers.
   Sample production: Provide samples according to demand for customer testing and confirmation.
   Batch production: After sample confirmation, arrange batch production and deliver according to the agreed time.

Zirconia ceramic base has become an important material in industrial, medical, electronic, and chemical fields due to its excellent properties such as high hardness, high strength, wear resistance, corrosion resistance, and high temperature resistance. Flexible customized services and technical support can meet the diverse needs of customers. If you have any further needs or questions, please feel free to contact us at any time, and we will be dedicated to providing you with professional solutions.