Special shaped zirconia ceramic porous plate

Special shaped zirconia ceramic porous plate is a porous ceramic product made of high-purity zirconia (ZrO ₂) material through advanced molding and sintering processes. This product has excellent high temperature resistance, corrosion resistance, high strength, high hardness, and good chemical stability. It also has controllable porosity and pore size distribution, making it suitable for industrial applications such as filtration, separation, catalysis, diffusion, etc. in harsh environments.
Product Features
-High strength&wear resistance: Zirconia ceramics have high hardness, strong resistance to mechanical impact, and long service life.
-High temperature and corrosion resistance: It can work stably in environments with high temperatures above 1000 ℃ and strong acids and alkalis.
-Controllable pore structure: The porosity (20%~60%) and pore size (0.1 μ m~100 μ m) can be customized to meet different filtration accuracy requirements.
-Special shape design: supports various structures such as circular, square, and irregular shapes, adapting to complex installation environments.
-Low thermal expansion coefficient: Excellent dimensional stability under high temperature environment, not easily deformed or cracked.

Application Fields
Special shaped zirconia ceramic porous plates are widely used in the following industries due to their excellent performance:
(1) Chemical&Petroleum Industry
-High temperature gas/liquid filtration: used for particulate matter filtration in catalytic cracking and petrochemical reactions.
-Catalyst carrier: high specific surface area and chemical inertness to enhance catalytic efficiency.
-Corrosive medium separation: resistant to strong acids, strong bases, and organic solvents such as sulfuric acid, hydrofluoric acid, etc.
(2) Environmental Protection&Energy Industry
-Smoke purification: used for high-temperature dust removal (such as in power plants, garbage incineration plants).
-Fuel cell components: act as gas diffusion layers to optimize the distribution of reactive gases.
-Wastewater treatment: corrosion-resistant microporous filtration, suitable for high concentration wastewater treatment.
(3) Electronics&Semiconductor Industry
-High purity gas filtration: ensuring the cleanliness of gases during the semiconductor manufacturing process.
-Precision component sintering tray: resistant to high temperatures and does not react with the product.
(4) Biomedical&Food Industry
-Bioreactor carrier: used for cell culture and drug release.
-Food grade filtration: resistant to high temperature disinfection, suitable for precision filtration of alcohol and beverages.
(5) Aerospace&Military Industry
-High temperature gas filtration: a high-temperature resistant component used in aircraft engines.
-Bulletproof composite material: High toughness zirconia can be used for special protective structures.

customized service
We provide comprehensive customized solutions to ensure that our products perfectly match customer needs
(1) Size&Shape Customization
-Support special structures such as circular, square, circular, and irregular shapes.
-The thickness (1mm~50mm) and diameter/side length (5mm~500mm) can be flexibly adjusted.
(2) Customization of pore performance
-Pore size range: 0.1 μ m (microfiltration)~100 μ m (coarse filtration).
-Porosity adjustment: 20%~60%, balancing breathability and strength.
-Gradient pore design: Multi layer structure with different pore sizes to enhance filtration efficiency.
(3) Surface treatment&functional enhancement
-Hydrophobic/hydrophilic coating: Suitable for different liquid filtration needs.
-Anti carbon deposition/anti coking treatment: prolongs the service life in high-temperature environments.
-Metalization treatment: facilitates welding or integration with other components.
(4) Technical Support&Testing Services
-Fluid simulation analysis: Optimize porous structure to improve filtration efficiency.
-Mechanics&Temperature Resistance Testing: Provides performance data such as compression resistance, bending resistance, and thermal shock resistance.
-Sample trial production&small batch production: rapid validation of feasibility of the plan.

Why choose our product?
-Solving the filtration problem in high temperature and corrosive environments – traditional metal filters are prone to corrosion, polymer filters are not resistant to high temperatures, and zirconia ceramic porous plates have both advantages.
-Improving process efficiency – precise aperture control can enhance separation accuracy and reduce energy consumption.
-Reduce maintenance costs – with an extended lifespan and reduced frequency of downtime and replacement.
-Flexible adaptation to complex requirements – from small laboratory sizes to large industrial specifications, all can be customized.

Provide reliable solutions for your demanding applications with specially shaped zirconia ceramic porous plates!

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.