Zirconia ceramic punching and slotting roller

Zirconia ceramic punching and slotting roller is a high-performance industrial ceramic component made of high-purity zirconia (ZrO ₂) material, which has extremely high hardness, wear resistance, corrosion resistance, and thermal stability. This product is designed specifically for high-precision drilling, slotting, rolling and other processing requirements, suitable for harsh industrial environments, and can significantly improve production efficiency and reduce equipment maintenance costs.

Core advantages
Super wear-resistant: Zirconia ceramic has a hardness second only to diamond, and its service life far exceeds that of traditional metal rollers.
High temperature resistance: It can work stably in high temperature environments above 1000 ° C and is not easily deformed or oxidized.
Corrosion resistance: It has strong resistance to corrosive media such as acid, alkali, and salt, and is suitable for industries such as chemical and electroplating.
High precision machining: The ceramic roller has a smooth surface and good dimensional stability, ensuring machining accuracy.
Lightweight: Density lower than metal materials, reducing equipment load and improving operational efficiency.

Main application areas
Zirconia ceramic punching and slotting rollers are widely used in industries with strict requirements for wear resistance, high temperature resistance, and corrosion resistance, including but not limited to:

1. Metal processing industry
   -Precision stamping: used for punching and slotting hard materials such as stainless steel and titanium alloys.
   -Rolling and rolling: providing stable support and reducing wear during the forming process of high-strength metal sheets.
2. Electronics and Semiconductor Industry
   -PCB drilling: Suitable for high-precision circuit board drilling to avoid metal contamination.
   -Wafer cutting: Provides stable cutting guidance and reduces burrs in semiconductor processing.
3. Textile and paper industry
   -Fiber guide wheel: used for high-speed textile equipment such as synthetic fibers and glass fibers to reduce friction losses.
   -Paper calendering: Maintaining surface smoothness and improving paper quality in high temperature and high pressure environments.
4. Chemical and Electroplating Industry
   -Corrosion resistant rollers: suitable for conveying and processing equipment in strong acid and alkali environments.
   -Electroplating production line: Avoid metal ion pollution and improve coating uniformity.
5. New energy industry
   -Lithium battery electrode rolling: used for precision rolling of lithium battery electrodes to ensure thickness consistency.
   -Solar silicon wafer cutting: Provide high-precision guidance during the silicon wafer cutting process to reduce edge breakage.

Customized service
We provide comprehensive customized services to ensure that our products fully match customer needs

1. Size customization
   -We can customize rollers with different diameters, widths, and apertures according to customer needs.
   -Support non-standard irregular structural design, such as multi groove, spiral groove and other special shapes.
2. Surface treatment
   -Polishing treatment: Improve surface smoothness and reduce friction coefficient.
   -Laser slotting: precise slotting to meet different processing needs.
   -Coating Enhancement: Optional coatings such as titanium nitride (TiN) and diamond-like carbon (DLC) can be used to further enhance wear resistance.
3. Material optimization
   -Toughened zirconia (Y-TZP): suitable for high impact environments, with stronger fracture resistance.
   -Composite ceramics: can be combined with materials such as alumina and silicon carbide to optimize performance.

Why choose our zirconia ceramic rollers?
Addressing the issues of wear and short lifespan of traditional metal rollers, reducing replacement frequency and maintenance costs.
Adapt to extreme environments (high temperature, corrosion, high load) and improve equipment stability.
High precision processing ensures consistent product quality and reduces scrap rates.
Customized services to flexibly meet the needs of different industries.

Zirconia ceramic punching and slotting rollers have become an ideal choice for high-end manufacturing due to their excellent wear resistance, high temperature resistance, and chemical stability. We can provide professional technical support and reliable solutions for both standard products and customized needs.
For more information or to obtain samples, please contact us

Brudeze Ceramics supplies and sells a wide range of high-quality quartz glass, including alumina ceramics, zirconia ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, boron carbide ceramics, bioceramics, machinable ceramics, etc. We can meet the customization requirements of various ceramic products.